Air diffuser with manual and motorized plates

• US 10,365,006 B2
• Filed: 10/08/2014
• Issued: 07/30/2019
• Est. Priority Date: 10/08/2013
• Status: Active Grant

• Current Assignee: Airfixture, LLC
• Original Assignee: Airfixture, LLC
• Inventors: McQueeny, Jr., Michael J., Megerson, James E., Alstatt, David S., Bermudez, Pedro J., McQueeny, J. Patrick
• Primary Examiner(s): Huson, Gregory L
• Assistant Examiner(s): Hamilton, Frances F.
• Application Number:
  US14/509,969
• Publication Number:
  US 20150099456A1
• Time in Patent Office: 1,756 Days
• Field of Search: 454274, 454290, 454317, 454324
• CPC Class Codes: F24F 13/06 Outlets for directing or distributing air into rooms or spaces, e.g. ceiling air diffuser
• CPC Class Codes: F24F 13/12 built up of sliding members
• CPC Class Codes: F24F 13/1426 characterised by actuating means

Abstract

A mechanism for opening and closing a damper valve of a diffuser mechanism is provided. Embodiments of the invention include a damper construction that selectively alters the amount of air flow through a diffuser grille using a three-plate damper valve. The three-plate damper valve includes a manual plate, a fixed plate, and a motorized plate. The manual plate is manually rotatable around a central axis, while the motorized plate is mechanically rotatable about the same axis. The motorized plate is mechanically and/or remotely controlled using a stepper motor coupled to the motorized plate. Further, the diffuser mechanism includes a sensor for determining the location of the motorized plate with respect to a starting position. As such, multiple configurations of the manual plate and the motorized plate may be used to alter the air flow through the resulting channels of the damper mechanism.

Claims

1. A diffuser mechanism comprising:

a housing having an upper diffuser grille, a lower trash pan, and a plurality of legs coupling the diffuser grille to the trash pan;

a three-plate damper valve coupled to the housing, wherein the three-plate damper valve includes;

a manual plate positioned below, parallel and adjacent to the diffuser grille and rotatable about a central axis parallel to a path of airflow through the diffuser grille;

a fixed plate positioned below, parallel and adjacent to the manual plate, the fixed plate in a fixed relationship to the diffuser grille, wherein the manual plate is rotatable with respect to the fixed plate to selectively control a volume of airflow through the diffuser grille; and

a motorized plate positioned below, parallel and adjacent to the fixed plate and rotatable around a central axis that is coaxial with the central axis of the manual plate, wherein the motorized plate is rotatable with respect to the fixed plate to selectively control a volume of airflow through the diffuser grille; and

a motor coupled with the motorized plate to selectively actuate rotation of the motorized plate.

2. The diffuser mechanism of claim 1, wherein the motor is a magnetically driven stepper motor.

3. The diffuser mechanism of claim 1, wherein the motorized plate is rotatable in a first direction and a second direction opposite the first direction.

4. The diffuser mechanism of claim 1, wherein the motorized plate is selectively rotatable about the central axis in a single direction.

5. The diffuser mechanism of claim 4, further comprising an interrupt sensor configured to determine a position of the motorized plate with respect to the diffuser grille.

6. The diffuser mechanism of claim 2, further comprising a first gear coupled to the magnetically-driven stepper motor and a second gear coupled to the three-plate damper valve.

7. The diffuser mechanism of claim 6, wherein the first gear is coupled to a fixed mounting plate of a fixed circuit box, wherein the fixed circuit box houses the magnetically-driven stepper motor, and further wherein the second gear is coupled to the motorized plate of the three-plate damper valve.

8. A diffuser comprising:

a housing having an upper diffuser grille, a lower trash pan, a central axis, and a leg structure configured to couple the upper diffuser grille to the lower trash pan;

a three-plate damper valve coupled to the housing, the three-plate damper valve comprising;

a manual plate adjacent a bottom surface of the upper diffuser grille, the manual plate having a tab that extends upward beyond a top surface of the upper diffuser grille;

a fixed plate adjacent the manual plate; and

a motorized plate adjacent the fixed plate, wherein the motorized plate, the fixed plate, and the manual plate are parallel and aligned along the central axis, and wherein the motorized plate and the manual plate are independently rotatable around the central axis;

a magnetically-driven stepper motor configured to selectively rotate the motorized plate in a first direction;

a first rotation gear coupled to the stepper motor;

a second rotation gear coupled to the motorized damper; and

an interrupt sensor configured to determine a location of the motorized plate with respect to the stepper motor.

9. The diffuser of claim 8, wherein at least one air channel for movement of air through the diffuser is based on alignment of the manual plate, the fixed plate, and the motorized plate.

10. The diffuser of claim 8, wherein the motorized plate is mechanically returned to a starting position based on a determination of a position of the motorized plate with respect to the interrupt sensor.

11. The diffuser of claim 8, wherein rotation of each of the motorized plate and the manual plate around the central axis of the housing allows an amount of air to flow through at least one channel of the diffuser based on alignment of at least one of the motorized plate and the manual plate with an opening of the diffuser grille.

12. A diffuser comprising:

a stationary diffuser grille;

a central axis extending downwardly from the stationary diffuser grill;

a first plate adjacent the diffuser grill, the first plate having a first opening;

a second plate adjacent the first plate, the second plate having a second opening; and

a third plate adjacent the second plate, the third plate having a third opening; and

wherein the first, second and third plates cooperate to selectively control the flow of air through the openings in the first, second, and third plates in a direction, parallel to the central axis and perpendicular to the first, second, and third plates and the diffuser grille,

wherein the first plate is manually rotatable with respect to the stationary diffuser grille, and wherein the third plate is a motor-driven plate that is rotatable in a single direction with respect to the diffuser grille, and wherein the third plate is coupled to a magnetically-driven stepper motor.

13. The diffuser of claim 12, wherein at least one air channel for movement of air through the diffuser is created based on an orientation of one or more of the first plate and the third plate.

14. The damper of claim 13, wherein alignment of the first plate with respect to the second plate provides at least one air channel for movement of air through the first and second plates.

15. The damper of claim 13, wherein alignment of the third plate with respect to the second plate provides at least one air channel for movement of air through the second and third plates.

16. The damper of claim 12, wherein each of the first, second, and third plates have at least one opening therethrough, wherein the first and third plates are movable to align their openings with the opening through the second plate, thereby permitting air to flow directly through the first, second and third plates, and wherein either of the first and third plates may be moved with respect to the second plate to offset their opening with the opening in the second plate to prevent direct flow of air through the first, second and third plates.