Bone plate with captive clips

• US 10,368,927 B2
• Filed: 05/31/2016
• Issued: 08/06/2019
• Est. Priority Date: 09/03/2003
• Status: Active Grant

• Current Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Original Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Inventors: Rathbun, David S., Suh, Sean S.
• Primary Examiner(s): Yang, Andrew
• Application Number:
  US15/168,619
• Publication Number:
  US 20160346021A1
• Time in Patent Office: 1,162 Days
• CPC Class Codes: A61B 17/1728 for holes for bone plates or plate screws
• CPC Class Codes: A61B 17/1757 for the spine
• CPC Class Codes: A61B 17/8004 with means for distracting or compressing the bone or bones
• CPC Class Codes: A61B 17/8009 the plate having a ratchet
• CPC Class Codes: A61B 17/8047 wherein the additional element surrounds the screw head in the plate hole A61B17/8052 takes precedence
• CPC Class Codes: A61B 17/8085 with pliable or malleable elements or having a mesh-like structure, e.g. small strips A61B17/8071, A61B17/8076 take precedence
• CPC Class Codes: A61B 17/8605 Heads, i.e. proximal ends projecting from bone

Abstract

A fixation system includes a plate comprising a top surface, a bottom surface, a central longitudinal axis, at least one fixation hole extending between the top and bottom surfaces and comprising an undercut therein, and at least one passage intersecting one of the undercuts. At least one resilient clip is disposed in at least a portion of the undercut, with the at least one clip having a pair of generally parallel sides and an end tab. At least one fastener is provided and comprises a head and a threaded shaft, with the head comprising a perimetral groove extending around at least a portion thereof and an instrument receiving portion. The at least one clip is configured and dimensioned to seat in the undercut with the end tab extending within the passage, and the at least one fastener is configured and dimensioned to be received in the at least one fixation hole and securable therein when the at least one clip abuts the perimetral groove of the head.

Claims

1. A method of implanting a bone plate, the method comprising:

positioning the bone plate adjacent a bone;

identifying a select screw to be inserted through a hole extending through the bone plate, the select screw being selected from a group that includes a variable angle screw and a fixed angle screw, wherein;

the variable angle screw includes a first head portion and a first shaft portion that extends from the first head portion along a first longitudinal axis, the first head portion including a first convex surface adjacent the first shaft portion; and

the fixed angle screw including a second head portion and a second shaft portion that extends from the second head portion along a second longitudinal axis, the second head portion including a second convex surface adjacent the second shaft portion, the second convex surface extending proximally from the second shaft portion along the second longitudinal axis a distance less than a distance that the first convex surface extends proximally from the first shaft portion along the first longitudinal axis; and

inserting the select screw through the hole and driving the screw into the bone so that

     1) a resilient clip disposed within the hole is located above the first or second convex surface and

     2) the first or second convex surface is seated against a tapered surface of the bone plate within the hole, wherein a central axis of the hole is one of angularly offset relative to the first longitudinal axis and parallel with the second longitudinal axis, and the resilient clip resists the select screw from backing out of the bone plate.

2. The method of claim 1, further comprising expanding the resilient clip during at least a portion of the inserting step.

3. The method of claim 2, wherein the expanding step further comprises driving the select screw through the resilient clip such that the first or second convex surface engages the resilient clip and forces expansion of the resilient clip.

4. The method of claim 3, wherein the expanding step further comprises expanding the resilient clip within an annular groove formed in the bone plate within the hole.

5. The method of claim 4, wherein the annular groove prevents the resilient clip from sliding axially within the hole.

6. The method of claim 3, wherein:

the first head includes a first annular ledge, the first convex surface extends between the first annular ledge and the first shaft portion, the second head includes a second annular ledge, and the second convex surface extends between the second annular ledge and the second shaft portion; and

the method further comprises allowing the resilient clip to snap inward against the first or second head portion after the corresponding first or second annular ledge is driven past the resilient clip.

7. The method of claim 6, wherein:

the first head portion includes a first trailing ledge and a first groove formed between the first annular ledge and the first trailing ledge; and

the second head portion includes a second trailing ledge and a second groove formed between the second annular ledge and the second trailing ledge.

8. The method of claim 6, wherein allowing the resilient clip to snap inward further comprises allowing the resilient clip to snap inward within one of the first groove and the second groove.

9. The method of claim 1, wherein driving the select screw comprises inserting a driver within a first or second receiving portion in the associated first or second head of the select screw and rotating the select screw with the driver about the associated first or second longitudinal axis of the select screw.

10. The method of claim 1, wherein:

the inserting step further comprises inserting the variable angle screw through the hole and driving the variable angle screw into the bone at an insertion angle measured between the first longitudinal axis and the central axis so that

     1) the first convex surface is seated against the tapered surface and

     2) the resilient clip is disposed above the first convex surface; and

the hole, the tapered surface, the first convex surface and the resilient clip are configured to permit an angle between the first longitudinal axis and the central axis to deviate from the insertion angle after inserting the variable angle screw into the bone.

11. The method of claim 10, wherein the angle between the first longitudinal axis and the central axis is permitted to deviate up to 15 degrees from the insertion angle after insertion of the variable angle screw into the bone.

12. The method of claim 11, wherein the resilient clip resists the variable angle screw from backing out of the bone plate when the angle is deviated 15 degrees from the insertion angle.

13. The method of claim 1, further comprising, prior to the inserting step, inserting a distal end of a drill guide into the hole such that a longitudinal axis of the drill guide extends at a drill angle in relation to the central axis, wherein, during the inserting step of claim 1, the select screw is inserted into the bone at the drill angle.

14. The method of claim 13, further comprising:

inserting a drill bit within an axial bore of the drill guide;

extending the drill bit through the hole; and

drilling a pilot hole in the bone at the drill angle with the drill.

15. The method of claim 14, wherein inserting the select screw through the hole and driving the select screw into the bone comprises inserting the select screw at last partially into the pilot hole.

16. The method of claim 1, wherein:

the select screw is a self-tapping screw; and

driving the screw into the bone further comprises tapping a screw hole in the bone with the self-tapping screw.

17. The method of claim 1, wherein:

the select screw is a self-drilling screw; and

driving the select screw into the bone further comprises drilling a screw hole in the bone with the self-drilling screw.

18. A method of implanting a bone plate, the method comprising:

selecting the bone plate from a kit;

positioning the bone plate adjacent a vertebral body;

identifying a select screw from the kit, the select screw being selected from a group that includes a variable angle screw and a fixed angle screw, wherein;

the variable angle screw includes a first head portion and a first shaft portion that extends from the first head portion along a first longitudinal axis, the first head portion including a first convex surface adjacent the first shaft portion; and

the fixed angle screw including a second head portion and a second shaft portion that extends from the second head portion along a second longitudinal axis, the second head portion including a second convex surface adjacent the second shaft portion, the second convex surface extending proximally from the second shaft portion along the second longitudinal axis a distance less than a distance that the first convex surface extends proximally from the first shaft portion along the first longitudinal axis; and

inserting the select screw through the hole and driving the screw into the bone so that

     1) a resilient clip disposed within the hole is located above the first or second convex surface and

     2) the first or second convex surface is seated against a tapered surface of the bone plate within the hole, wherein a central axis of the hole is one of angularly offset relative to the first longitudinal axis and parallel with the second longitudinal axis, and the resilient clip resists the select screw from backing out of the bone plate.

19. The method of claim 18, further comprising expanding the resilient clip during at least a portion of the inserting step.

20. The method of claim 19, wherein:

the resilient clip includes a body having a first end and a second end facing the first end and spaced from the first end; and

expanding the resilient clip further comprises increasing a distance between the first end and the second end.