Drive mechanism for a needle insertion arrangement

• US 10,369,278 B2
• Filed: 09/02/2014
• Issued: 08/06/2019
• Est. Priority Date: 09/05/2013
• Status: Active Grant

• Current Assignee: Sanofi-Aventis Deutschland GmbH (Sanofi )
• Original Assignee: Sanofi-Aventis Deutschland GmbH (Sanofi )
• Inventors: Schabbach, Michael, Werner, Meinolf, Zeckai, Olaf, Nzike, Philippe
• Primary Examiner(s): Bouchelle, Laura A
• Assistant Examiner(s): Ulsh, Dung T
• Application Number:
  US14/916,667
• Publication Number:
  US 20160213838A1
• Time in Patent Office: 1,799 Days
• CPC Class Codes: A61M 2005/1583 Needle extractors
• CPC Class Codes: A61M 2005/1585 Needle inserters
• CPC Class Codes: A61M 5/158 Needles for infusions; Accessories therefor, e.g. for inserting infusion needles, or for holding them on the body
• CPC Class Codes: A61M 5/3287 Accessories for bringing the needle into the body; Automatic needle insertion A61M5/20, A61M5/31525 take precedence
• CPC Class Codes: A61M 5/46 having means for controlling depth of insertion

Abstract

The invention relates to a drive mechanism (9) for a needle insertion arrangement (1), the drive mechanism (9) comprising a rotatable wheel (10) with a notch (12) having a closed curve geometry comprising a curved section (12.1) and a linear section (12.2), wherein at least one cross beam (15, 16) is movably arranged and engageable to an injection needle (2) to move it between a retracted position (RP) and an extended position (EP), wherein the cross beam (15, 6) comprises a cam (15.1, 16.1) adapted to engage the notch (12).

Claims

1. A drive mechanism for a needle insertion arrangement of an injection device, the drive mechanism comprising:

a rotatable wheel with a notch formed as a slot within the rotatable wheel and having a closed curve geometry comprising;

a curved section, and

a linear section; and

at least one cross beam movably arranged and engageable to an injection needle to move the injection needle between a retracted position and an extended position, wherein the at least one the cross beam comprises a cam adapted to engage the notch, and wherein the notch runs from a center of the rotatable wheel towards a perimeter of the rotatable wheel and back to the center.

2. A drive mechanism according to claim 1, wherein the curved section comprises a semi-circular section.

3. A drive mechanism according to claim 1, wherein the at least one cross beam comprises a proximal cross beam and a distal cross beam arranged in parallel, wherein the cam is a proximal cross beam cam, the proximal cross beam having the proximal cross beam cam, the distal cross beam having a distal cross beam cam, the proximal cross beam cam and the distal cross beam cam independently movable along at least one linear guide.

4. A drive mechanism according to claim 3, wherein at an intersection of the curved section with the linear section near the center of the rotatable wheel, the notch comprises a bulge adapted to receive the proximal cross beam cam and the distal cross beam cam.

5. A drive mechanism according to claim 3, wherein a spring is arranged between the proximal cross beam and the distal cross beam biasing the proximal cross beam and the distal cross beam apart.

6. A drive mechanism according to claim 1, further comprising a needle retainer adapted to retain the injection needle, movable in parallel with the at least one cross beam and adapted to be engaged by the at least one cross beam.

7. A drive mechanism according to claim 6, wherein the at least one cross beam comprises a proximal cross beam and a distal cross beam, wherein the needle retainer comprises a distal prong adapted to be engaged by the distal cross beam and a proximal prong adapted to be engaged by the proximal cross beam, the distal prong and the proximal prong spaced from each other.

8. A drive mechanism according to claim 7, wherein a distance between the distal prong and the proximal prong corresponds to a length of the linear section of the notch.

9. A drive mechanism according to claim 7, wherein a first linear guide is arranged for guiding movements of the needle retainer.

10. A drive mechanism according to claim 3, wherein a second linear guide and a third linear guide for guiding movements of the proximal cross beam and the distal cross beam are arranged in parallel with the first linear guide.

11. A drive mechanism according to claim 10, wherein the rotatable wheel is arranged between the second linear guide and the third linear guide.

12. A drive mechanism according to claim 1, wherein the rotatable wheel comprises a knurl.

13. An insertion arrangement for moving an injection needle between a retracted position and an extended position, the insertion arrangement comprising:

a disposable unit comprising a needle base to which the injection needle is fixed; and

a drive mechanism comprising;

a rotatable wheel with a notch having a closed loop-shaped, closed curve geometry comprising;

a curved section, and

a linear section; and

at least one cross beam movably arranged and engageable to the injection needle to move the injection needle between the retracted position and the extended position, wherein at least one the cross beam comprises a cam adapted to engage the notch,

wherein a needle retainer is adapted to retain the needle base,

wherein the at least one cross beam comprises a proximal cross beam and a distal cross beam arranged in parallel, and

wherein the cam is a proximal cross beam cam, the proximal cross beam having the proximal cross beam cam, the distal cross beam having a distal cross beam cam, the proximal cross beam cam and the distal cross beam cam independently movable along at least one linear guide.

14. The insertion arrangement according to claim 13, wherein the notch runs from a center of the wheel towards a perimeter of the wheel and back to the center.

15. The insertion arrangement according to claim 13, wherein the curved section comprises a semi-circular section.

16. The insertion arrangement according to claim 13, wherein at an intersection of the curved section with the linear section near the center of the wheel, the notch comprises a bulge adapted to receive the proximal cross beam cam and the distal cross beam cam.

17. The insertion arrangement according to claim 13, wherein a spring is arranged between the proximal cross beam and the distal cross beam biasing the proximal cross beam and the distal cross beam apart.

18. An auto-injector comprising:

an insertion arrangement for moving an injection needle between a retracted position and an extended position, the insertion arrangement comprising;

a disposable unit comprising a needle base to which the needle is fixed; and

a drive mechanism comprising;

a rotatable wheel with a notch formed as a slot within the rotatable wheel and having a closed curve geometry comprising;

a curved section, and

a linear section;

at least one cross beam movably arranged and engageable to the injection needle to move the injection needle between the retracted position and the extended position, wherein at least one the cross beam comprises a cam adapted to engage the notch, wherein the notch runs from a center of the rotatable wheel towards a perimeter of the rotatable wheel and back to the center,

wherein a needle retainer is adapted to retain the needle base; and

a drug container coupled to the injection needle, the drug container carrying a medicament consisting of at least one pharmaceutically active compound.

19. Drive mechanism for a needle insertion arrangement of an injection device, the drive mechanism comprising:

a rotatable wheel with a notch having a closed curve geometry comprising;

a curved section, and

a linear section;

at least one cross beam movably arranged and engageable to an injection needle to move the injection needle between a retracted position and an extended position, wherein at least one the cross beam comprises a cam adapted to engage the notch;

a needle retainer adapted to retain the injection needle, movable in parallel with the at least one cross beam and adapted to be engaged by the at least one cross beam,

wherein the at least one cross beam comprises a proximal cross beam and a distal cross beam, wherein the needle retainer comprises a distal prong adapted to be engaged by the distal cross beam and a proximal prong adapted to be engaged by the proximal cross beam, the distal prong and the proximal prong spaced from each other,

wherein a distance between the distal prong and the proximal prong corresponds to a length of the linear section of the notch.