Color or multi-material three-dimensional (3D) printing

• US 10,369,743 B2
• Filed: 11/06/2014
• Issued: 08/06/2019
• Est. Priority Date: 11/18/2013
• Status: Active Grant

• Current Assignee: San Draw Inc.
• Original Assignee: San Draw Inc.
• Inventors: Chang, Kai-Jui
• Primary Examiner(s): Minskey, Jacob T
• Assistant Examiner(s): Tsui, Melody
• Application Number:
  US14/534,998
• Publication Number:
  US 20150142159A1
• Time in Patent Office: 1,734 Days
• CPC Class Codes: B01F 33/84 Mixing plants with mixing receptacles receiving material dispensed from several component receptacles, e.g. paint tins
• CPC Class Codes: B01F 35/7174 using pistons, plungers or syringes
• CPC Class Codes: B29C 64/106 using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
• CPC Class Codes: B29C 64/112 using individual droplets, e.g. from jetting heads
• CPC Class Codes: B29C 64/118 using filamentary material being melted, e.g. fused deposition modelling [FDM]
• CPC Class Codes: B29C 64/124 using layers of liquid which are selectively solidified
• CPC Class Codes: B29C 64/147 using sheet material, e.g. laminated object manufacturing [LOM] or laminating sheet material precut to local cross sections of the 3D object
• CPC Class Codes: B29C 64/393 for controlling or regulating additive manufacturing processes
• CPC Class Codes: B29C 67/0007 Manufacturing coloured articles not otherwise provided for, e.g. by colour change
• CPC Class Codes: B33Y 10/00 Processes of additive manufacturing
• CPC Class Codes: B33Y 30/00 Apparatus for additive manufacturing; Details thereof or accessories therefor
• CPC Class Codes: B33Y 50/02 for controlling or regulating additive manufacturing processes

Abstract

A three-dimensional (3D) continuous color printer includes one or more cartridges each with a building material stored therein, a mixer coupled to each cartridge, and a single printhead coupled to a mixer output, wherein the building material stored in the cartridge is transported to the mixer and the single print head to form a continuous color object.

Claims

1. A three-dimensional printer, comprising:

a plurality of cartridges comprising building materials stored therein, wherein the building materials comprise liquids, wherein the building materials have different properties, and wherein the building materials are not additives for imparting the different properties;

a mixer coupled to each of the plurality of cartridges; and

a single print head comprising an extruder coupled to an output of the mixer for printing a three-dimensional (3D) object, wherein the single print head is not a 3D inkjet printer;

wherein the building materials stored in the plurality of cartridges are transported to the mixer to generate a mixture, and

wherein the single print head is configured to use the mixture generated from the building materials to extrude at least a portion of the mixture to print at least a portion of the 3D object with characteristics that are altered, wherein the characteristics include stiffness or hardness.

2. The three-dimensional printer of claim 1, wherein the plurality of cartridges comprises a syringe.

3. The three-dimensional printer of claim 1, wherein the plurality of cartridges comprises four cartridges connected with tubes to the mixer to mix building materials in different colors during transport to the print head.

4. The three-dimensional printer of claim 1, further comprising a multi-way connector or a connector with a different number of open-ends coupled to the mixer.

5. The three-dimensional printer of claim 4, wherein flow rates of incoming materials with a plurality of colors are summed up to a predefined constant, and ratios between flow rates provide a color of outflowing material to the single print head.

6. The three-dimensional printer of claim 1, wherein the mixer comprises a static mixer, an in-line mixer, or an active mixer.

7. The three-dimensional printer of claim 1, further comprising a pathway between the mixer and the print head to set intervals between color transitions.

8. The three-dimensional printer of claim 1, wherein a path between the mixer and print head module is of a length for increased color transition intervals.

9. The three-dimensional printer of claim 1, wherein the print head is replaceable or changeable according to materials choice, resolution requirement, or clogging factor.

10. The three-dimensional printer of claim 1, wherein the print head comprises a needle, nozzle, or ball-pen head.

11. The three-dimensional printer of claim 1, wherein the building materials comprise one of:

silicon, silicone rubber, siliconized acrylic caulk, polyurethane, curable resin and a solidifiable fluid or paste having a liquid state to mix color.

12. The three-dimensional printer of claim 1, further comprising tubes that connect modules, each with a predetermined internal diameter to minimize a delay between color transitions.

13. The three-dimensional printer of claim 1, wherein the building materials are solidified through exposure to radiation, cooling, or drying.

14. The three-dimensional printer of claim 1, further comprising a lighting unit that is configured to irradiate building materials.

15. The three-dimensional printer of claim 1, wherein the print head is configured to move along an x-axis and a y-axis, and a support is configured to move along a z-axis orthogonal to a plane having the x-axis and y-axis, wherein the 3D object is printed on the support.

16. The three-dimensional printer of claim 1, wherein the mixer is part of a pathway that is in fluid communication with the single print head.

17. The three-dimensional printer of claim 1, wherein the mixer is part of the single print head.

18. The three-dimensional printer of claim 1, wherein the different properties are different colors.

19. The three-dimensional printer of claim 1, wherein the different properties are different viscosities.

20. The three-dimensional printer of claim 1, wherein the mixture is generated in the absence of melting the building materials.

21. The three-dimensional printer of claim 1, wherein the building materials comprise polymeric materials in a liquid state.