Automatic water spray milling for cold planer

• US 10,370,802 B1
• Filed: 06/27/2018
• Issued: 08/06/2019
• Est. Priority Date: 06/27/2018
• Status: Active Grant

• Current Assignee: Caterpillar Paving Products Inc (Caterpillar Incorporated)
• Original Assignee: Caterpillar Paving Products Inc (Caterpillar Incorporated)
• Inventors: Hogan, Lee M., Engelmann, Eric S., Lindholm, Timothy J., Koenen, Paul J., O'Donnell, Timothy Michael, Enot, Ryan Adam
• Primary Examiner(s): Addie, Raymond W
• Application Number:
  US16/020,275
• Time in Patent Office: 405 Days
• Field of Search: 404 8405, 404 845, 404 94, 404111, 701 50
• CPC Class Codes: E01C 19/176 Spraying or throwing elements, e.g. nozzles; Arrangement thereof or supporting structures therefor, e.g. spray-bars
• CPC Class Codes: E01C 23/07 Apparatus combining measurement of the surface configuration of paving with application of material in proportion to the measured irregularities measuring means only E01C23/01 G01B
• CPC Class Codes: E01C 23/088 Rotary tools, e.g. milling drums for forming recesses to receive marking materials E01C23/0946
• CPC Class Codes: E01C 2301/50 Methods or devices for preventing dust by spraying or sucking

Abstract

A cold planer machine may include a frame, a ground engaging member, a retracting vertical actuator system to raise and lower the frame, and a housing. The housing includes a vertical wall movable relative to the frame and a position detector to determine a relative vertical distance between the vertical wall and the frame. A drum in the housing is connected to the frame and rotates about a drum axis to plane the road surface. A spray bank disposed inside the housing is arranged to spray a fluid at the drum. A controller is configured to actuate fluid spray via the spray bank based at least in part on determining that the relative vertical distance is above a first threshold height value.

Claims

1. A cold planer machine, comprising:

a frame;

a ground engaging member adapted to interact with a road surface;

a retracting vertical actuator system disposed between the frame and the ground engaging member to raise and lower the frame;

a housing including a vertical wall movable relative to the frame and having a bottom edge that abuts the road surface, and a position detector configured to determine a relative vertical distance between the vertical wall and the frame;

a drum enclosed within the housing and arranged to rotate about a drum axis, the drum is connected to the frame and configured to plane the road surface during operation;

a spray bank disposed inside the housing arranged to spray a fluid directed at the drum; and

a controller configured to automatically actuate fluid spray via the spray bank based on determining that the relative vertical distance is above a first threshold height value.

2. The cold planer machine of claim 1, wherein:

the ground engaging member further includes a drive motor configured to drive the ground engaging member to cause the cold planer machine to advance; and

the controller is further configured to actuate fluid spray based on activation of the drive motor.

3. The cold planer machine of claim 1, wherein the controller is further configured to actuate fluid spray based on a rate of change of the relative vertical distance.

4. The cold planer machine of claim 1, wherein the vertical wall is one of a right-side plate, a left-side plate, and a rear mold board of the housing.

5. The cold planer machine of claim 1, wherein the position detector comprises a LIDAR sensor configured to output a position measurement indicative of a height of the vertical wall as related to the frame.

6. The cold planer machine of claim 1, wherein the controller is further configured to terminate actuated fluid spray based at least in part on a determination that the relative vertical distance is below the first threshold height value.

7. The cold planer machine of claim 6, wherein the controller is further configured to terminate actuated fluid spray after a first time delay has elapsed after the determined relative vertical distance is below the first threshold height value.

8. The cold planer machine of claim 1, wherein the position detector comprises a position-sensing hydraulic cylinder configured to output a position measurement indicative of a height of the vertical wall as related to the frame, and the relative vertical distance is based at least in part on the position measurement.

9. The cold planer machine of claim 8, wherein:

when operating in a manual mode, the position-sensing hydraulic cylinder adjusts the height of the vertical wall;

when operating in a float mode, the position-sensing hydraulic cylinder permits the vertical wall to move vertically relative to the frame based on vertical-wall bottom edge interaction with the road surface; and

the controller is further configured to actuate fluid spray based at least in part on the position-sensing hydraulic cylinder operating in the float mode.

10. A cold planer machine, comprising:

a frame;

a ground engaging member adapted to interact with a road surface and support the frame, the ground engaging member configured to advance the cold planer machine in response to activation of a drive motor;

a retracting vertical actuator system disposed between the frame and the ground engaging member, the retracting vertical actuator system configured to adjust a vertical height of the frame above the road surface;

a housing including a first side plate having a bottom edge and a position-sensing hydraulic cylinder system configured to output a position measurement, wherein in a float mode the position-sensing hydraulic cylinder system allows the bottom edge to abut against the road surface;

a drum enclosed within the housing and arranged to rotate about a drum axis, the drum connected to the frame and configured to plane the road surface during operation;

a spray bank disposed in the housing and arranged to spray a fluid directed at the drum; and

a controller configured to determine a relative height position and a relative rate of height change between the first side plate and the frame and to actuate fluid spray via the spray bank based at least in part on a determination that the cold planer machine is performing a milling operation or a plunge cut operation, wherein;

the determination that the cold planer machine is performing the milling operation is determined at least in part on the drive motor being activated and the determined relative height position being greater than a first threshold height value; and

the determination that the cold planer machine is performing the plunge cut operation is determined at least in part on the drive motor being secured and the determined rate of height change of the first side plate being greater than a first threshold rate.

11. The cold planer machine of claim 10, wherein:

the position-sensing hydraulic cylinder system comprises a first position-sensing hydraulic cylinder disposed at a front end of the first side plate and a second position-sensing hydraulic cylinder disposed at a back end of the first side plate;

the determined relative height position of the first side plate is based at least in part on position measurements from both the first and second position-sensing hydraulic cylinders and corresponds to a height of the position of the bottom edge in proximity to a bottom of the drum; and

the first threshold height value corresponds to a frame height at which the bottom of the drum interacts with the road surface.

12. The cold planer machine of claim 10, wherein responsive to determining that the cold planer machine is no longer performing the milling operation or the plunge cut operation for which fluid spray was actuated, the controller is further configured to secure fluid spray after a time delay has elapsed.

13. The cold planer machine of claim 10, further comprising an additional spray bank within the housing configured to spray a fluid at the drum;

wherein the controller is further configured to;

actuate fluid spray via the additional spray bank at least in part on the determination that the cold planer machine is performing the milling operation or the plunge cut operation; and

responsive to determining that the that the cold planer machine is no longer performing the milling operation or the plunge cut operation for which fluid spray via the spray bank and the additional spray bank was actuated, secure fluid spray from the additional spray bank and subsequently secure fluid spray from the spray bank after a time delay has elapsed.

14. The cold planer machine of claim 10, further comprising an onboard retention tank in fluid communication with the spray bank, the onboard retention tank is configured to store the fluid sprayed via the spray bank.

15. The cold planer machine of claim 10, wherein:

responsive to determining that the cold planer machine is no longer performing the milling operation and has not commenced a plunge cut operation, the controller is further configured to secure fluid spray after a first time delay has elapsed; and

responsive to determining that the cold planer machine is no longer performing the plunge cut operation and has not commenced a milling operation, the controller is further configured to secure fluid spray after a second time delay has elapsed.

16. The cold planer machine of claim 15, wherein the first time delay is shorter than the second time delay.

17. The cold planer machine of claim 15, wherein:

the first time delay is between one-half (0.5) seconds and 4.5 seconds; and

the second time delay is between five (5) seconds and ten (10) seconds.

18. The cold planer machine of claim 10, further comprising:

a conveyer system to remove, from the housing, road debris generated during either one or both of the milling and plunge cut operations; and

a second spray bank disposed on the frame, the second spray bank comprising at least one nozzle arranged to spray the fluid directed at the conveyer system;

wherein the controller is further configured to actuate fluid spray via the second spray bank after a third time delay elapses after determining that the cold planer machine is performing a milling or a plunge cut operation.

19. The cold planer machine of claim 18, wherein responsive to determining that the cold planer machine is no longer performing the milling operation or the plunge cut operation for which fluid spray via the second spray bank was actuated, the controller is further configured to secure fluid spray via the spray bank after a time delay has elapsed and secure fluid spray via the second spray bank after securing fluid spray via the spray bank.

20. A method of operating a cold planer machine, the method comprising:

controlling a height of the cold planer machine above a road surface with a retracting vertical actuator system disposed between a ground engaging member adapted to interact with the road surface and a frame, the ground engaging member is configured to advance the cold planer machine in response to activation of a drive motor;

operating a position-sensing hydraulic cylinder system on a side plate in a float mode, the side plate being a vertical wall of a housing mounted to the frame and having a bottom edge that abuts with the road surface when the position-sensing hydraulic cylinder system is operating in the float mode, the housing including a drum enclosed within the housing and attached to the frame, the drum arranged to rotate about a drum axis to plane the road surface during operation;

determining a relative vertical distance between the side-plate bottom edge and the frame based at least in part on a position measurement from the position-sensing hydraulic cylinder system;

determining a rate of change of the relative vertical distance;

determining that the cold planer machine is planing the road surface by performing either one of a milling operation and a plunge cut operation, wherein;

the determination that the cold planer machine is performing the milling operation is determined at least in part on the drive motor being activated, the position-sensing hydraulic cylinder system operating in the float mode, and the determined relative vertical distance corresponds to a bottom of the drum being below the side-plate bottom edge; and

the determination that the cold planer machine is performing the plunge cut operation is based at least in part on the drive motor being secured, the position-sensing hydraulic cylinder system operating in the float mode, and the determined rate of change of the relative vertical distance is greater than a threshold rate; and

responsive to determining that the cold planer machine is planing the road surface, actuating a spray system, the spray system disposed in the housing and arranged to spray a fluid directed at the drum.