Micropump having a flowmeter, and method for producing same

• US 10,371,135 B2
• Filed: 04/27/2012
• Issued: 08/06/2019
• Est. Priority Date: 04/28/2011
• Status: Active Grant

• Current Assignee: Commissariat a L'Energie Atomique (AES Corporation)
• Original Assignee: Energies Alternatives Commissariat A L'Energie Atomique et AUX
• Inventors: Fouillet, Yves, Fuchs, Olivier
• Primary Examiner(s): Plakkoottam, Dominick L
• Assistant Examiner(s): Tremarche, Connor J
• Application Number:
  US14/114,009
• Publication Number:
  US 20140044568A1
• Time in Patent Office: 2,657 Days
• Field of Search: 4174132, 4174133, 417394, 417395, 417521, 417531
• CPC Class Codes: F04B 17/003 driven by piezoelectric means F04B43/046 and F04B43/095 take precedence
• CPC Class Codes: F04B 19/06 Pumps for delivery of both liquid and elastic fluids at the same time wet gas pumps F04B37/20
• CPC Class Codes: F04B 43/046 with piezoelectric drive
• CPC Class Codes: F04B 43/14 having plate-like flexible members
• CPC Class Codes: G01F 1/383 with electrical or electro-mechanical indication
• CPC Class Codes: G01F 1/72 Devices for measuring pulsing fluid flows
• CPC Class Codes: Y10T 29/49229 Prime mover or fluid pump making

Abstract

A micropump with a deformable membrane, including: a first chamber, one wall of which includes a first deformable membrane portion and an actuator of the first membrane portion; a second chamber including a second deformable membrane portion and a third chamber, including a third deformable membrane portion, the second chamber and the third chamber being connected together through a first channel, at least one of the second and third chambers being connected through a second channel to the first chamber; each of the second chamber and third chamber including a mechanism forming a detection gauge, but not including an activation mechanism.

Claims

1. A micropump with a deformable membrane, comprising:

a first chamber, one wall of which includes a first deformable membrane and an actuator of the first deformable membrane;

a second chamber including a second deformable membrane and a third chamber, including a third deformable membrane, the second chamber and the third chamber being connected together through a first channel, a depth of the first channel being smaller than a depth of one of the second chamber and the third chamber, at least one of the second and third chambers being connected through a second channel to the first chamber, and the third chamber being between the first channel and the second channel;

each of the second chamber and third chamber having a detector associated therewith detecting deformation of the corresponding deformable membrane portion under action of a fluid flowing in the micropump, but not including an activation mechanism;

a first substrate; and

a second substrate that is above the first substrate, the first substrate and the second substrate being assembled to each other, each of the chambers being made in the first substrate and being below the second substrate, each deformable membrane being made in the second substrate, the detector associated with the second chamber, the detector associated with the third chamber, and the actuator of the first deformable membrane all being positioned on a same upper surface of the second substrate.

2. The micropump according to claim 1, further comprising at least one fourth chamber connected to one of other chambers and including a fourth deformable membrane and an actuator of the fourth deformable membrane.

3. The micropump according to claim 1,

each of the second chamber and third chamber including 4 gauges forming a Wheatstone bridge;

or each of the second chamber and third chamber including 2 gauges, these 4 gauges forming a Wheatstone bridge, or these 4 gauges having identical rated values.

4. The micropump according to claim 1,

the second chamber and the third chamber being both located on a same side of the first chamber, only one of the second and third chambers being connected through the second channel to the first chamber.

5. The micropump according to claim 1, the second deformable membrane and the third deformable membrane having substantially constant thickness, or a thickness between 10 μ

m and 300 μ

m.

6. The micropump according to claim 1, the detectors of deformations each including:

at least 2 gauges for each of the second and third chambers, one of the gauges being placed along a direction perpendicular to a general direction of flow of a fluid in the device, while the other gauge is placed along a direction substantially parallel to the general direction of flow of the fluid in the device;

or at least one gauge localized in a vicinity of anchoring or of an edge of the deformable membrane corresponding to the chamber with which this gauge is associated;

or at least one gauge, in a conducting material or in a doped semiconducting material;

or at least one gauge having a width between 1 μ

m and 10 μ

m and a length between 10 μ

m and 100 μ

m.

7. A micropump with a deformable membrane, comprising:

a first chamber, one wall of which includes a first deformable membrane and an actuator of the first deformable membrane;

a second chamber including a second deformable membrane and a third chamber, including a third deformable membrane, the second chamber and the third chamber being connected together through a first channel, a depth of the first channel being smaller than a depth of one of the second chamber and the third chamber, at least one of the second and third chambers being connected through a second channel to the first chamber, and the third chamber being between the first channel and the second channel, each of the second chamber and third chamber further having a detector associated therewith of deformation of the corresponding deformable membrane portion under action of a fluid flowing in the micropump, but not including an activation mechanism;

a fourth chamber, connected to the second chamber through a channel and including a fourth deformable membrane and an actuator of the fourth deformable membrane;

a fifth chamber, connected to the first chamber or to the third chamber through a channel, and including a fifth deformable membrane and an actuator of the fifth deformable membrane;

a first substrate; and

a second substrate that is above the first substrate, the first substrate and the second substrate being assembled to each other, each of the chambers being made in the first substrate and being below the second substrate, each deformable membrane being made in the second substrate, the detector associated with the second chamber, the detector associated with the third chamber, and the actuator of the first deformable membrane all being positioned on a same upper surface of the second substrate.

8. The micropump according to claim 7, the fourth chamber and/or the fifth chamber, the fourth deformable membrane, and its actuator, and/or the fifth deformable membrane and its actuator, forming one valve or two valves.

9. The micropump according to claim 7, further comprising a conduit opening into an inside of the fourth chamber, and/or of the fifth chamber, through an aperture edged with a lip protruding inside the fourth chamber, and/or of the fifth chamber, parallel with the fourth deformable membrane, and/or with the fifth deformable membrane.

10. A method for making a micropump that includes a first chamber, one wall of which includes a first deformable membrane and an actuator of the first deformable membrane, a second chamber including a second deformable membrane and a third chamber, including a third deformable membrane, the second chamber and the third chamber being connected together through a first channel, a depth of the first channel being smaller than a depth of one of the second chamber and the third chamber, at least one of the second and third chambers being connected through a second channel to the first chamber, and the third chamber being between the first channel and the second channel, each of the second chamber and third chamber having a detector associated therewith detecting deformation of the corresponding deformable membrane portion under action of a fluid flowing in the micropump, but not including an activation mechanism, the method comprising:

selecting a first substrate and a second substrate;

making the chambers and the first channel in the first substrate, the depth of the first channel being smaller than the depth of the one of the second chamber and the third chamber, and the third chamber being between the first channel and the second channel;

assembling the first substrate with the second substrate;

then making the deformable membranes, by thinning the second substrate; and

forming the detectors, on or in the deformable membranes, the detectors including a detector being positioned above the third chamber and a detector being positioned above the second chamber, and forming an actuator of the first deformable membrane,

the second substrate being above the first substrate, each of the chambers being made in the first substrate and being below the second substrate, each deformable membrane being made in the second substrate, the detector associated with the second chamber, the detector associated with the third chamber, and the actuator of the first deformable membrane all being positioned on a same upper surface of the second substrate.

11. The method according to claim 10, the deformable membranes being made by thinning the second substrate from an upper face of the second substrate, by mechanical polishing, or by mechano-chemical polishing, and/or etching.

12. The method according to claim 10, the second substrate being of SOT type, includes a semiconducting substrate, a dielectric layer, and a layer in a semiconducting material.

13. The method according to claim 10, further comprising making at least one fourth chamber connected to one of the other chambers and including a fourth deformable membrane, and making an actuator of the fourth deformable membrane.

14. The method according to claim 10, further comprising making an inlet conduit and an outlet conduit in the first substrate.

15. The method according to claim 14, the inlet and outlet conduits first being made blind in the first substrate, and then being made as through-conduits after the forming of the detector and the forming of the actuator of the first deformable membrane, by thinning of the first substrate.

16. The method according to claim 10, the detectors including gauges made by metal deposition on the deformable membranes or by doping of a semiconducting material.

17. A micropump with a deformable membrane, comprising:

a first chamber, one wall of which includes a first deformable membrane and means for actuating the first deformable membrane;

a second chamber including a second deformable membrane and a third chamber, including a third deformable membrane, the second chamber and the third chamber being connected together through a first channel, a depth of the first channel being smaller than a depth of one of the second chamber and the third chamber, at least one of the second and third chambers being connected through a second channel to the first chamber, and the third chamber being between the first channel and the second channel;

each of the second chamber and third chamber having detection means associated therewith for detecting deformation of the corresponding deformable membrane portion under action of a fluid flowing in the micropump, but not including activation means;

a first substrate; and

a second substrate that is above the first substrate, the first substrate and the second substrate being assembled to each other, each of the chambers being made in the first substrate and being below the second substrate, each deformable membrane being made in the second substrate, the detection means associated with the second chamber, the detection means associated with the third chamber, and the means for actuating the first deformable membrane all being positioned on a same upper surface of the second substrate.

18. The micropump according to claim 17,

each of the second chamber and third chamber including 4 gauges forming a Wheatstone bridge;

or each of the second chamber and third chamber including 2 gauges, these 4 gauges forming a Wheatstone bridge, or these 4 gauges having identical rated values.

19. The micropump according to claim 17,

the second chamber and the third chamber being both located on a same side of the first chamber, only one of the second and third chambers being connected through the second channel to the first chamber.

20. The micropump according to claim 17, the detectors of deformations each including:

at least 2 gauges for each of the second and third chambers, one of the gauges being placed along a direction perpendicular to a general direction of flow of a fluid in the device, while the other gauge is placed along a direction substantially parallel to the general direction of flow of the fluid in the device;

or at least one gauge localized in a vicinity of anchoring or of an edge of the deformable membrane corresponding to the chamber with which this gauge is associated;

or at least one gauge, in a conducting material or in a doped semiconducting material;

or at least one gauge having a width between 1 μ

m and 10 μ

m and a length between 10 μ

m and 100 μ

m.

21. A micropump with a deformable membrane, comprising:

a first chamber, one wall of which includes a first deformable membrane and means for actuating the first deformable membrane;

a second chamber including a second deformable membrane and a third chamber, including a third deformable membrane, the second chamber and the third chamber being connected together through a first channel, a depth of the first channel being smaller than a depth of one of the second chamber and the third chamber, at least one of the second and third chambers being connected through a second channel to the first chamber, the third chamber being between the first channel and the second channel, and each of the second chamber and third chamber further having detection means associated therewith for detecting deformation of the corresponding deformable membrane portion under action of a fluid flowing in the micropump, but not including activation means;

a fourth chamber, connected to the second chamber through a channel and including a fourth deformable membrane and means for actuating the fourth deformable membrane;

a fifth chamber, connected to the first chamber through a channel, and including a fifth deformable membrane and means for actuating the fifth deformable membrane;

a first substrate; and

a second substrate that is above the first substrate, the first substrate and the second substrate being assembled to each other, each of the chambers being made in the first substrate and being below the second substrate, each deformable membrane being made in the second substrate, the detection means associated with the second chamber, the detection means associated with the third chamber, and the means for actuating the first deformable membrane all being positioned on a same upper surface of the second substrate.

22. The micropump according to claim 21, the fourth chamber and/or the fifth chamber, the fourth deformable membrane, and its means for actuating, and/or the fifth deformable membrane and its means for actuating, forming one valve or two valves.

23. The micropump according to claim 21, further comprising a conduit opening into an inside of the fourth chamber, and/or of the fifth chamber, through an aperture edged with a lip protruding inside the fourth chamber, and/or of the fifth chamber, parallel with the fourth deformable membrane, and/or with the fifth deformable membrane.