HVAC system remote monitoring and diagnosis

• US 10,373,126 B2
• Filed: 08/21/2017
• Issued: 08/06/2019
• Est. Priority Date: 02/28/2012
• Status: Active Grant

• Current Assignee: Emersub Cxiii Incorporated (Emerson Electric Company)
• Original Assignee: Emerson Electric Company
• Inventors: Arensmeier, Jeffrey N., Cox, Jr., Steven A., Layton, Paul
• Primary Examiner(s): Ruhl, Dennis W
• Application Number:
  US15/681,896
• Publication Number:
  US 20180130031A1
• Time in Patent Office: 715 Days
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/38 Failure diagnosis
• CPC Class Codes: F24F 11/47 Responding to energy costs
• CPC Class Codes: F24F 11/49 ensuring correct operation, e.g. by trial operation or configuration checks
• CPC Class Codes: F24F 11/52 Indication arrangements, e.g. displays
• CPC Class Codes: G06Q 10/20 Administration of product repair or maintenance
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

A method of operating a heating, ventilation, or air conditioning (HVAC) monitoring system includes, at a remote monitoring apparatus, receiving and storing frames of data from a local monitoring device installed at a building. Each of the frames includes time domain current data based on a measured aggregate current supplied to a plurality of components of an HVAC system of the building and frequency domain data based on the measured aggregate current. The method includes, based on the frequency domain current data and exclusive of individual current data from a plurality of individual current sensors, determining an individual contribution of a first component of the HVAC system to the measured aggregate current. The method includes transmitting information based on the stored current data to an HVAC manufacturer. The method includes, if a problem is identified with the first component using the determined individual contribution, transmitting an alert message.

Claims

1. A method of operating a heating, ventilation, or air conditioning (HVAC) monitoring system, the method comprising:

at a remote monitoring apparatus, the remote monitoring apparatus having a processor and a memory, periodically receiving frames of data from a local monitoring device installed at a building, wherein the remote monitoring apparatus is geographically separate from the building, and wherein each individual frame of the frames of data corresponds to a window of time and each individual frame includes;

(i) time domain current data based on a measured aggregate current supplied to a plurality of components of an HVAC system of the building; and

(ii) frequency domain current data based on the measured aggregate current;

storing current data in the memory of the remote monitoring apparatus for each individual frame of the frames of data, wherein the current data includes (i) a single time domain current value based on the time domain current data and (ii) the frequency domain current data;

using the processor of the remote monitoring apparatus, based on the stored current data and exclusive of individual current data from a plurality of individual current sensors respectively configured for monitoring each of the plurality of components of the HVAC system, determining an individual contribution of a first component of the plurality of components of the HVAC system to the measured aggregate current;

transmitting information to an HVAC manufacturer, wherein the information is based on the stored current data;

selectively identifying a problem occurring in the first component using the determined individual contribution; and

in response to the problem being identified, selectively transmitting an alert message.

2. The method of claim 1, wherein the information includes at least one of (i) efficiency data of the HVAC system and (ii) data describing repairs made to the HVAC system.

3. The method of claim 1, further comprising:

stripping personally identifiable information from the information prior to transmission to the HVAC manufacturer.

4. The method of claim 1 further comprising:

receiving a subscription fee corresponding to the building;

in response to the problem being identified in the first component and receipt of the subscription fee, verifying occurrence of the problem with additional data received from the local monitoring device; and

in response to verification of the identified problem, transmitting the alert message to at least one of a customer corresponding to the building and a contractor servicing the building.

5. The method of claim 1, wherein a single power supply current represents the measured aggregate current.

6. The method of claim 1, wherein each individual frame of the frames of data further includes at least one of:

(i) data based on one or more line or coil temperatures of one or more lines or coils of the HVAC system;

(ii) data based on one or more measured pressures of a refrigerant loop of the HVAC system;

or (iii) data based on one or more voltages measured by one or more voltage sensors of the HVAC system.

7. The method of claim 1, wherein:

the frames of data include primary data and secondary data;

the method includes compensating the primary data using the secondary data; and

identifying the problem occurring in the first component is performed based on the compensated primary data.

8. The method of claim 1 further comprising:

receiving a subscription fee corresponding to the building,

wherein the subscription fee is at least partially subsidized by at least one of a utility company supplying power to the HVAC system and the HVAC manufacturer, and

wherein the subscription fee applies to a calendar period and the transmitting of the alert message is restricted to the calendar period.

9. The method of claim 8, wherein the at least one of the utility company and the HVAC manufacturer subsidizes the subscription fee by either (i) sending money to a customer corresponding to the building or (ii) directly sending money to the HVAC monitoring system.

10. The method of claim 8, wherein:

the at least one of the utility company and the HVAC manufacturer is the utility company; and

the utility company subsidizes the subscription fee by reducing a utility bill sent to a customer corresponding to the building.

11. The method of claim 1, further comprising:

providing the local monitoring device for installation in the HVAC system of the building.

12. The method of claim 11, further comprising:

selling the local monitoring device,

wherein a price of the local monitoring device includes a subscription fee,

wherein the subscription fee applies to a calendar period and the calendar period begins when the local monitoring device is activated, and

wherein transmission of the alert message is suppressed outside of the calendar period.

13. The method of claim 11, further comprising:

providing a second local monitoring device for installation at the building.

14. The method of claim 13, wherein:

the local monitoring device is located proximate to an air handler unit of the HVAC system;

the second local monitoring device is located proximate to a condensing unit of the HVAC system; and

each individual frame of the frames of data further includes one of (i) electrical sensor data of the air handler unit measured by the local monitoring device and (ii) electrical sensor data of the condensing unit measured by the second local monitoring device.

15. A heating, ventilation, or air conditioning (HVAC) monitoring system comprising:

memory and at least one processor, wherein the memory stores computer-executable instructions for execution on the at least one processor, and wherein the instructions include;

periodically receiving frames of data from a local monitoring device installed at a building, wherein the HVAC monitoring system is geographically separate from the building, and wherein each individual frame of the frames of data corresponds to a window of time and each individual frame includes;

(i) time domain current data based on a measured aggregate current supplied to a plurality of components of an HVAC system of the building; and

(ii) frequency domain current data based on the measured aggregate current;

storing current data for each individual frame of the frames of data, wherein the current data includes (i) a single time domain current value based on the time domain current data and (ii) the frequency domain current data;

based on the stored current data and exclusive of individual current data from a plurality of individual current sensors respectively configured for monitoring each of the plurality of components of the HVAC system, determining an individual contribution of a first component of the plurality of components of the HVAC system to the measured aggregate current;

transmitting information to an HVAC manufacturer, wherein the information is based on the stored current data;

selectively identifying a problem occurring in the first component using the determined individual contribution; and

in response to the problem being identified, selectively transmitting an alert message.

16. The HVAC monitoring system of claim 15, wherein the information includes at least one of (i) efficiency data of the HVAC system and (ii) data describing repairs made to the HVAC system.

17. The HVAC monitoring system of claim 15, wherein the instructions further include:

stripping personally identifiable information from the information prior to transmission to the HVAC manufacturer.

18. The HVAC monitoring system of claim 15 wherein the instructions further include:

receiving a subscription fee corresponding to the building;

in response to the problem being identified in the first component and receipt of the subscription fee, verifying occurrence of the problem with additional data received from the local monitoring device; and

in response to verification of the identified problem, transmitting the alert message to at least one of a customer corresponding to the building and a contractor servicing the building.

19. The HVAC monitoring system of claim 15 wherein:

the instructions further include receiving a subscription fee corresponding to the building;

the subscription fee is at least partially subsidized by at least one of a utility company supplying power to the HVAC system and the HVAC manufacturer; and

the subscription fee applies to a calendar period and the transmitting of the alert message is restricted to the calendar period.

20. The HVAC monitoring system of claim 15, wherein:

the local monitoring device is located proximate to an air handler unit of the HVAC system;

a second local monitoring device is located proximate to a condensing unit of the HVAC system; and

each individual frame of the frames of data further includes one of (i) electrical sensor data of the air handler unit measured by the local monitoring device and (ii) electrical sensor data of the condensing unit measured by the second local monitoring device.