Power converter system for renewable energy sources

• US 10,374,431 B2
• Filed: 01/17/2017
• Issued: 08/06/2019
• Est. Priority Date: 07/17/2014
• Status: Active Grant

• Current Assignee: ABB Schweiz AG (ABB Limited)
• Original Assignee: ABB Schweiz AG (ABB Limited)
• Inventors: Canales, Francisco, Kieferndorf, Frederick, Dujic, Drazen
• Primary Examiner(s): Kaplan, Hal
• Application Number:
  US15/407,925
• Publication Number:
  US 20170126010A1
• Time in Patent Office: 931 Days
• Field of Search: 307 82
• CPC Class Codes: H02J 1/102 being switching converters H02J1/108, H02J1/12 take precedence
• CPC Class Codes: H02J 2300/28 The renewable source being wind energy wind motors F03D
• CPC Class Codes: H02J 3/381 Dispersed generators
• CPC Class Codes: H02J 3/46 Controlling of the sharing of output between the generators, converters, or transformers
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: H02M 3/28 using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
• CPC Class Codes: H02M 3/285 Single converters with a plurality of output stages connected in parallel parallel operation of a plurality of converters in dc distribution networks H02J1/10
• CPC Class Codes: H02M 3/33507 with automatic control of the output voltage or current, e.g. flyback converters H02M3/33561, H02M3/33569 take precedence
• CPC Class Codes: H02M 3/33592 having a synchronous rectifier circuit or a synchronous freewheeling circuit at the secondary side of an isolation transformer
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers
• CPC Class Codes: Y02E 10/76 Power conversion electric or electronic aspects

Abstract

A converter system for interconnecting renewable energy sources with a DC distribution bus comprises a converter unit which comprises an isolated DC-to-DC converter connectable to the renewable energy source, and a non-isolated DC-to-DC converter connectable to the DC distribution bus, which is cascade connected with the isolated DC-to-DC converter.

Claims

1. A converter system for interconnecting renewable energy sources with a DC distribution bus being at least medium voltage level, comprising:

a converter unit for interconnecting a renewable energy source with the DC distribution bus;

wherein the converter unit comprises;

an isolated DC-to-DC converter connectable to the renewable energy source; and

a non-isolated DC-to-DC converter connectable to the DC distribution bus, which is cascade connected with the isolated DC-to-DC converter.

2. The converter system of claim 1,

wherein the converter unit comprises at least two converter cells, each converter cell comprising an isolated DC-to-DC converter cascade connected with a non-isolated DC-to-DC converter;

wherein inputs of the isolated DC-to-DC converters are connected in parallel to the renewable energy source; and

wherein outputs of the non-isolated DC-to-DC converters are connected in series between lines of the DC distribution bus.

3. The converter system of claim 2, further comprising at least two converter units connected in parallel to the DC distribution bus, each converter unit connectable to a renewable energy source.

4. The converter system of claim 1, further comprising:

at least two converter units connected in parallel to the DC distribution bus, each converter unit connectable to a renewable energy source.

5. The converter system of claim 1, wherein the isolated DC-to-DC converter comprises a first DC-to-AC converter, a transformer and a second AC-to-DC converter, which are cascade connected.

6. The converter system of claim 1, wherein the converter unit comprises one of an AC-to-DC converter for connecting an AC power source with the isolated DC-to-DC converter and a DC-to-DC converter for connecting a DC power source with the isolated DC-to-DC converter.

7. The converter system of claim 1, wherein the non-isolated DC-to-DC converter is a buck, boost or buck/boost converter.

8. A renewable energy power station, comprising:

at least one renewable energy source; and

a converter system according to claim 1 for interconnecting the renewable energy source with the DC distribution grid.

9. A renewable energy power station according to claim 8, wherein the converter system is part of a superior converter system for interconnecting the renewable energy source with the DC distribution grid, the superior converter system comprising at least two DC distribution buses, each DC distribution bus connected to the converter system, the converter system comprising at least one converter unit for interconnecting a renewable energy source with the respective DC distribution bus, each DC distribution bus being at least at medium voltage level;

wherein the at least one converter unit comprises an isolated DC-to-DC converter connectable to the renewable energy source and a non-isolated DC-to-DC converter connectable to the DC distribution bus, which is cascade connected with the isolated DC-to-DC converter;

wherein each DC distribution bus is connected to a first side of a non-isolated grid-side DC-to-DC converter;

wherein second sides of the non-isolated grid-side DC-to-DC converters are connected in series between lines of a DC distribution grid.

10. A superior converter system,

comprising:

at least two DC distribution buses, each DC distribution bus connected to a converter system comprising at least one converter unit for interconnecting a renewable energy source with a respective DC distribution bus, each respective DC distribution bus being at least at medium voltage level

wherein the at least one converter unit comprises an isolated DC-to-DC converter connectable to the renewable energy source and a non-isolated DC-to-DC converter connectable to the DC distribution bus, which is cascade connected with the isolated DC-to-DC converter;

wherein each DC distribution bus is connected to a first side of a non-isolated grid-side DC-to-DC converter;

wherein second sides of the non-isolated grid-side DC-to-DC converters are connected in series between lines of a DC distribution grid.

11. The superior converter system of claim 10, where the DC distribution grid voltage level is higher than the DC distribution bus voltage level.

12. The superior converter system of claim 10,

wherein the non-isolated grid-side DC-to-DC converters are buck, boost or buck/boost converters.

13. A method of operating a converter system, wherein the converter system comprises a converter unit for interconnecting a renewable energy source with a DC distribution bus, wherein the converter unit comprises a first isolated DC-to-DC converter connectable to the renewable energy source and a second non-isolated DC-to-DC converter connectable to the DC distribution bus, which are cascade connected, the method comprising:

controlling the first DC-to-DC converter in open loop; and

controlling a power gain of the converter unit with the second DC-to-DC converter.

14. The method of claim 13,

wherein the converter unit comprises an AC-to-DC converter interconnecting a renewable energy source and the first DC-to-DC converter;

and

the method further comprising controlling the AC-to-DC converter such that an operating point of the renewable energy source is optimized.

15. The method of claim 13, further comprising:

detecting a fault in the converter system; and

after detecting the fault, modulating a non-isolated DC-to-DC converter such that a current and/or a voltage in the converter unit is reduced before a switch interconnecting the converter unit with the DC distribution bus opens, and thereafter opening the switch.

16. The method of claim 13,

wherein the converter unit comprises at least two converter cells, each converter cell comprising a first DC-to-DC converter and a second DC-to-DC converter, wherein the first DC-to-DC converters are connected in parallel to the renewable energy source and the second DC-to-DC converters are connected in series between lines of the DC distribution bus;

the method further comprising pulse width modulating the second DC-to-DC converters with phase shifted pulse patterns such that voltage distortions generated in the DC distribution bus have higher frequencies than the pulse patterns.

17. The method of claim 13,

wherein the converter system is part of a superior converter system, wherein the superior converter system comprises at least two DC distribution buses, each DC distribution bus connected to at least one converter unit for interconnecting a renewable energy source with the respective DC distribution bus;

wherein the at least one converter unit comprises an isolated DC-to-DC converter connectable to the renewable energy source and a non-isolated DC-to-DC converter connectable to the DC distribution bus, which is cascade connected with the isolated DC-to-DC converter;

wherein each DC distribution bus is connected to a first side of a grid-side DC-to-DC converter and wherein second sides of the grid-side DC-to-DC converters are connected in series between lines of a DC distribution grid;

the method further comprising pulse width modulating the grid-side DC-to-DC converters with phase shifted pulse patterns, such that voltage distortions generated in the DC distribution grid have higher frequencies than the pulse patterns.

18. The method of claim 17, further comprising:

detecting a fault in the superior converter system;

after detecting the fault, modulating a non-isolated DC-to-DC converter such that a current and/or a voltage in the converter unit is reduced before a switch interconnecting the converter unit with the DC distribution bus opens, and thereafter opening the switch.

19. A controller for a converter system or a superior converter system, wherein the converter system or the superior converter system comprises a converter unit for interconnecting a renewable energy source with a DC distribution bus, wherein the converter unit comprises a first DC-to-DC converter connectable to the renewable energy source and a second DC-to-DC converter connectable to the DC distribution bus, which are cascade connected;

wherein the controller is operable to control the first DC-to-DC converter in open loop; and

wherein the controller is operable to control a power gain of the converter unit with the second DC-to-DC converter.