System and method for supercapacitor charging and balancing

• US 10,374,440 B2
• Filed: 06/22/2017
• Issued: 08/06/2019
• Est. Priority Date: 06/22/2017
• Status: Active Grant

• Current Assignee: Rockwell Collins, Inc. (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Rockwell Collins, Inc. (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Altemose, George
• Primary Examiner(s): Tso, Edward
• Assistant Examiner(s): Omar, Ahmed H
• Application Number:
  US15/630,172
• Publication Number:
  US 20180375345A1
• Time in Patent Office: 775 Days
• Field of Search: 320166
• CPC Class Codes: H01G 11/00 Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
• CPC Class Codes: H01G 11/14 Arrangements or processes for adjusting or protecting hybrid or EDL capacitors emergency protective circuit arrangements specially adapted for capacitors, and effecting automatic switching in the event of an undesired change from normal working conditions H02H7/16; emergency protective circuit arrangements for limiting excess current or voltages without disconnection H02H9/00
• CPC Class Codes: H02J 2207/50 Charging of capacitors, supercapacitors, ultra-capacitors or double layer capacitors using capacitors as storage or buffering device in cooperation with batteries H02J7/345
• CPC Class Codes: H02J 7/0014 Circuits for equalisation of charge between batteries
• CPC Class Codes: H02J 7/0016 using shunting, discharge or bypass circuits
• CPC Class Codes: H02J 7/0019 using switched or multiplexed charge circuits
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: Y02E 60/13 Energy storage using capacitors

Abstract

In an illustrative embodiment, a supercapacitor system includes a common bus and a number of supercapacitor units, each of the supercapacitor units including one or more supercapacitors, coupled to the common bus via a balancing circuit, where each balancing circuit is configured to balance a charge of the one or more supercapacitors in the supercapacitor units by conducting current to supercapacitor units with a lower charge from supercapacitor units with a higher charge over the common bus, each balancing circuit including at least a first switch and a second switch, each switch controlled by a clock signal.

Claims

1. A supercapacitor system, comprising:

a DC power supply;

a clock generator, the clock generator including;

an oscillator circuit;

a counter which receives a clock input signal from the oscillator circuit;

a first D type flip flop coupled to the counter; and

a second D type flip flop coupled to the counter, wherein the output of the first D type flip flop is fed to a first buffer and provides the first phase of the clock signal and the second D type flip flop is fed to a second buffer and provides the second phase of the clock signal;

a DC common bus; and

a plurality of supercapacitor units, wherein all of the plurality of supercapacitor units are electrically coupled in series, each of the plurality of supercapacitor units including one or more supercapacitors, coupled to the DC common bus via a balancing circuit, wherein the balancing circuit is configured to balance a charge of the one or more supercapacitors in the plurality of supercapacitor units by conducting current to supercapacitor units with a lower charge from supercapacitor units with a higher charge over the DC common bus, the DC power supply coupled directly to the DC common bus, and the balancing circuit includes at least a first switch and a second switch, each switch controlled by a clock signal provided by the clock generator, the clock generator configured to provide a first phase of the clock signal for the first switch which does not overlap a second phase of the clock signal from the second switch.

2. The supercapacitor system of claim 1, wherein the first switch and the second switch are MOSFET transistors.

3. The supercapacitor system of claim 1, wherein the first switch and the second switch are bipolar junction transistors.

4. The supercapacitor system of claim 1, wherein each balancing circuit of the plurality of supercapacitor units is capacitively coupled to the DC common bus.

5. The supercapacitor system of claim 1, wherein each balancing circuit of the plurality of supercapacitor units is coupled to the DC common bus via a transformer.

6. The supercapacitor system of claim 1, wherein the DC charger power supply has a maximum voltage equal to a rated voltage of the one or more supercapacitors in the plurality of supercapacitor units.

7. The supercapacitor system of claim 1, wherein the each of the plurality of supercapacitor units further includes a housing, the housing being configured to contain the one or more supercapacitors and the supercapacitor balancing circuit.

8. The supercapacitor system of claim 1, wherein the one or more supercapacitors in each of the plurality of supercapacitors are electrically coupled in parallel to form a virtual supercapacitor.

9. The supercapacitor system of claim 1, wherein each supercapacitor balancing circuit of plurality of supercapacitor units is configured to allow current to flow over the DC common bus from supercapacitor units with a higher charge to supercapacitor units with a lower charge until all of the supercapacitor units have the same charge.

10. The supercapacitor system of claim 1, wherein the counter is a four-bit octal johnson counter.

11. The supercapacitor system of claim 1, wherein the output of the first D type flip flop is coupled to a reset of the second D type flip flop and the output of the second D type flip flop is coupled to a reset of the first D type flip flop to ensure the first phase of the clock signal does not overlap the second phase of the clock signal.

12. The supercapacitor system of claim 1, wherein the clock input signal is approximately 800 kHZ.