Regenerative braking system

• US 10,374,527 B2
• Filed: 12/29/2014
• Issued: 08/06/2019
• Est. Priority Date: 01/09/2014
• Status: Active Grant

• Current Assignee: Beckman Coulter Incorporated (Danaher Corporation)
• Original Assignee: Beckman Coulter Incorporated (Danaher Corporation)
• Inventors: Hessler, Jason L., Keen, Ronald T.
• Primary Examiner(s): Colon Santana, Eduardo
• Assistant Examiner(s): Agared, Gabriel
• Application Number:
  US14/584,114
• Publication Number:
  US 20150194913A1
• Time in Patent Office: 1,681 Days
• Field of Search: 318759
• CPC Class Codes: B04B 9/10 Control of the drive; Speed regulating for solid bowl screw centrifuges B04B1/2016
• CPC Class Codes: H02J 3/1892 the arrangements being an integral part of the load, e.g. a motor, or of its control circuit
• CPC Class Codes: H02P 23/26 Power factor control [PFC]
• CPC Class Codes: H02P 3/14 by regenerative braking

Abstract

A circuit for delivering electrical energy to an AC mains connection is disclosed. The circuit includes a voltage source and a switch connected between the voltage source and the AC mains connection. The switch operates to transfer current from the voltage source to the AC mains. The circuit further includes a controller to control the switch. The controller operates to generate a simulated signal that represents a waveform of the AC mains without any distortion present on the waveform of the AC mains.

Claims

1. A circuit to deliver electrical energy between a load and an AC mains, the circuit comprising:

a switchable device coupling the load to the AC mains; and

a controller including a synthesizer, a voltage control loop, and a current control loop,

wherein the circuit is configured to transfer current from the AC mains to the load in a first operating mode and to transfer current from the load to the AC mains in a second operating mode, the load in the second operating mode producing a load voltage, and

wherein the synthesizer synthesizes a rectified sine signal synchronized with the AC mains,

wherein the voltage control loop generates a voltage signal as the difference between the load voltage and a reference voltage, and

wherein the current control loop drives the switchable device in proportion to the product of the voltage signal and the rectified sine signal.

2. The circuit of claim 1, further comprising an edge detector coupled to the AC mains and to the synthesizer, the edge detector configured to produce a sync signal corresponding to the zero-crossing points of the AC mains.

3. The circuit of claim 1, wherein the switchable device includes a switching bridge rectifier.

4. The circuit of claim 1, wherein the load includes a motor coupled to an inverter, the motor in the second operating mode decelerating to deliver current through the inverter producing the load voltage.

5. The circuit of claim 1, further comprising an inductor disposed between the AC mains and the switchable device.

6. The circuit of claim 4, wherein the motor includes an AC induction motor.

15. The circuit of claim 2, wherein the sync signal comprises a square waveform signal.

7. An inverter system of an instrument for transferring power between an AC mains and a load, the instrument having a normal mode of operation in which current is drawn from the AC mains to the load and a regenerative mode of operation in which current is transferred from the load to the AC mains, the load producing a load voltage in the regenerative mode of operation, the inverter system comprising:

at least one inductor electrically coupled to the AC mains;

a switching device electrically coupled between the at least one inductor and the load; and

a controller comprising;

a reference signal generator for synthesizing a simulated reference signal synchronized with a line voltage signal;

a voltage control loop for generating an error voltage, the error voltage corresponding to an error between a load voltage and a reference voltage; and

a current control loop for controlling the switching device based on the product of the reference signal and the error voltage.

8. The inverter system of claim 7, further comprising an edge detector configured to detect zero-crossing points of the line voltage signal, the edge detector being electrically coupled to the AC mains and the reference signal generator.

9. The inverter system of claim 7, further comprising a current sensor arranged and configured to measure current flow through the at least one inductor, wherein the controller electrically coupled to the current sensor, the switching device and the load and configured to receive a current sense signal from the current sensor to match the current sense signal with the product of the reference signal and the error voltage.

10. The inverter system of claim 7, wherein the current control loop generates a drive signal in proportion to the product of the reference signal and the error voltage.

11. The inverter system of claim 7, wherein the voltage control loop includes a voltage monitor electrically coupled to the load.

12. The inverter system of claim 7, wherein the voltage control loop includes a voltage inverter for inverting the voltage feedback signal during the regenerative mode of operation.

13. The inverter system of claim 7, wherein the switching device is a bridge rectifier.

14. The inverter system of claim 7, wherein the reference signal is configured to have a rectified sine waveform.

16. The inverter system of claim 7, wherein the reference signal simulates the waveform of the AC mains, without distortion effects of the AC mains.