Process control communication architecture

• US 10,375,162 B2
• Filed: 07/22/2016
• Issued: 08/06/2019
• Est. Priority Date: 07/22/2016
• Status: Active Grant

• Current Assignee: Fisher-Rosemount Systems Incorporated (Emerson Electric Company)
• Original Assignee: Fisher-Rosemount Systems Incorporated (Emerson Electric Company)
• Inventors: Toepke, Todd M., Logerquist, James R., Fisher, Joseph D.
• Primary Examiner(s): Hussain, Imad
• Application Number:
  US15/217,112
• Publication Number:
  US 20180027054A1
• Time in Patent Office: 1,110 Days
• Field of Search: 709222
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: H04L 41/0806 for initial configuration or provisioning, e.g. plug-and-play
• CPC Class Codes: H04L 41/12 Discovery or management of network topologies
• CPC Class Codes: H04L 41/34 Signalling channels for network management communication
• CPC Class Codes: H04L 51/58 Message adaptation for wireless communication
• CPC Class Codes: H04L 67/104 Peer-to-peer [P2P] networks
• CPC Class Codes: H04L 67/12 specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
• CPC Class Codes: H04L 69/08 Protocols for interworking; Protocol conversion
• CPC Class Codes: H04L 69/22 Parsing or analysis of headers
• CPC Class Codes: H04L 69/321 Interlayer communication protocols or service data unit [SDU] definitions; Interfaces between layers
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A platform-to-platform communication architecture for a process control messaging service in a process control system or other industrial setting allows stationary and portable industrial computing units to communicate with each other, in one-to-one and one-to-many communications, and across networks, including isolated networks inside the process control system or industrial setting and external networks. A requesting industrial computing device platform generates a message for a destination, or responding, industrial computing device in the communication protocol of the destination platform, and wraps the message in a communication protocol of the process control messaging service. The communication architecture decodes the wrapped message into the communication protocol of the destination industrial computing device and forwards the decoded wrapped message to the destination. The communication architecture allows for a variety of communication services, including, but not limited to, instant/real-time peer-to-peer messaging, time synchronization, automatic data transfer with an asset management system, communication with field devices via an asset management system and large data transfers.

Claims

1. A platform-to-platform method of communication between industrial computing devices in a process control system comprising:

enrolling a requesting industrial computing device platform in a process control messaging service in response to a request for enrollment from the requesting industrial computing device platform, the requesting industrial computing device platform and the process control messaging service each having a framework of a communication protocol of a destination industrial computing device platform layered above a communication protocol of the process control messaging service, and the protocol of the process control messaging service layered above a network communications protocol;

receiving a wrapped message from the requesting industrial computing device platform via a communication transport type associated with the networking communications protocol, wherein the message is generated by the requesting industrial computing device platform in the communication protocol of the destination industrial computing device platform and wrapped in the communication protocol of the process control messaging service having a header comprising the identification of a destination industrial computing device platform and the communication protocol of the destination industrial computing device platform;

decoding the wrapped message into the communication protocol of the destination industrial computing device platform; and

forwarding the decoded wrapped message to the destination industrial computing device platform.

2. The method of claim 1, wherein enrolling the industrial computing device platform comprises:

receiving the request for enrollment from the requesting industrial computing device platform at an enrollment server on a process control messaging network, the request comprising identification of the requesting industrial computing device platform and identification of the enrollment server, the process control messaging network being logically independent of a digital process control network for controlling field devices within the process control system;

verifying registration of the requesting industrial computing device platform with the process control messaging service;

granting participation of the requesting industrial computing device platform with the process control messaging service if the requesting industrial computing device platform was previously registered with the process control messaging service; and

notifying other industrial computing device platforms enrolled in the process control messaging service that the requesting industrial computing device platform is enrolled based on a subscription status of the requesting industrial computing device, the subscription status identifying those industrial computing device platforms permitted to communicate with the requesting industrial computing device.

3. The method of claim 2, further comprising registering the requesting industrial computing device platform with the process control messaging service prior to enrolling the requesting industrial computing device, wherein registering comprises:

assigning a unique identifier with the requesting industrial computing device, the unique identifier uniquely identifying the requesting industrial computing device among other industrial computing devices registered with the process control messaging service;

defining restrictions and/or authorizations to the requesting industrial computing device; and

notifying the requesting industrial computing device of a network address of the enrollment server.

4. The method of claim 2, wherein registration of the requesting industrial computing device platform comprises temporary access to the process control messaging service.

5. The method of claim 2, wherein registration of the requesting industrial computing device platform comprises permanent access to the process control messaging service.

6. The method of claim 2, wherein registration of the requesting industrial computing device platform comprises access to particular ones of services offered by the process control messaging service.

7. The method of claim 6, wherein services offered by the process control messaging service comprise:

a messaging service to allow a plurality of industrial computing device platforms to communicate with each other, and a data file transfer service to allow a plurality of industrial computing device platforms to transfer data files with each other.

8. The method of claim 2, wherein enrolling the industrial computing device platform comprises automatically enrolling the industrial computing device platform upon connection of the industrial computing device platform to the process control messaging network.

9. The method of claim 8, wherein the connection of the industrial computing device platform to the process control messaging network is a wireless connection via a wireless communication channel to a network access point of the process control messaging network.

10. The method of claim 8, wherein the connection of the industrial computing device platform to the process control messaging network is a wired connection via a wired communication channel to a network access point of the process control messaging network.

11. The method of claim 2, wherein enrolling the industrial computing device platform comprises enrolling the industrial computing device platform upon receipt of a routing of the request for enrollment from a personal computing platform hardwired to the requesting industrial computing device platform, wherein the personal computing platform forwards the request for enrollment from the requesting industrial computing device platform upon hardwire connection of the requesting industrial computing device platform to the personal computing platform.

12. The method of claim 11, wherein the requesting industrial computing device platform is hardwired via Universal Serial Bus (USB) to the personal computing platform.

13. The method of claim 2, further comprising:

receiving from the requesting industrial computing device platform, a request to transfer one or more data files from the requesting industrial computing device platform to the destination industrial computing device platform; and

activating a transfer of the one or more data files from the requesting industrial computing device platform to the destination industrial computing device platform.

14. The method of claim 2, further comprising:

receiving from the destination industrial computing device platform, a request to transfer one or more data files from the destination industrial computing device platform to the requesting industrial computing device platform; and

activating a transfer of the one or more data files from the destination industrial computing device platform to the requesting industrial computing device platform.

15. The method of claim 2, further comprising:

receiving from the requesting industrial computing device platform, a request for real-time, peer-to-peer messaging with another industrial computing device platform;

providing to the requesting industrial computing device platform a list of other industrial computing device platforms enrolled in the process control messaging service; and

activating a transmission of a real-time message from the requesting industrial computing device platform to one or more other industrial computing device platforms.

16. The method of claim 1, wherein the destination industrial computing device platform comprises one or more industrial computing device platforms, and wherein decoding the wrapped message into the communication protocol of the destination industrial computing device platform comprises decoding the wrapped message into the communication protocol of each of the one or more destination industrial computing devices platforms, and wherein forwarding the decoded wrapped message comprises forwarding the decoded wrapped message to each of the one or more industrial computing device platforms.

25. The system of claim 8, wherein the connection of the industrial computing device platform to the process control messaging network is a wireless connection via a wireless communication channel to a network access point of the process control messaging network.

26. The system of claim 8, wherein the connection of the industrial computing device platform to the process control messaging network is a wired connection via a wired communication channel to a network access point of the process control messaging network.

17. A system for platform-to-platform communication between industrial computing devices, comprising:

an enrollment server adapted to enroll a requesting industrial computing device platform in a process control messaging service in response to a request for enrollment from the requesting industrial computing device platform, the requesting industrial computing device platform and the process control messaging service each having a framework of a communication protocol of a destination industrial computing device platform layered above a communication protocol of the process control messaging service, and the protocol of the process control messaging service layered above a network communications protocol; and

a process control messaging system architecture adapted to;

receive a wrapped message from the requesting industrial computing device platform via a communication transport type associated with the networking communications protocol, wherein the message is generated by the requesting industrial computing device platform in the communication protocol of the destination industrial computing device platform and wrapped in the communication protocol of the process control messaging service having a header comprising the identification of a destination industrial computing device platform and the communication protocol of the destination industrial computing device platform;

decode the wrapped message into the communication protocol of the destination industrial computing device platform; and

forward the decoded wrapped message to the destination industrial computing device platform.

18. The system of claim 17, wherein the process control messaging system architecture is further adapted to:

receive the request for enrollment from the requesting industrial computing device platform at an enrollment server on a process control messaging network, the request comprising identification of the requesting industrial computing device platform and identification of the enrollment server, the process control messaging network being logically independent of a digital process control network for controlling field devices within the process control system;

verify registration of the requesting industrial computing device platform with the process control messaging service;

grant participation of the requesting industrial computing device platform with the process control messaging service if the requesting industrial computing device platform was previously registered with the process control messaging service; and

notify other industrial computing device platforms enrolled in the process control messaging service that the requesting industrial computing device platform is enrolled based on a subscription status of the requesting industrial computing device, the subscription status identifying those industrial computing device platforms permitted to communicate with the requesting industrial computing device.

19. The system of claim 18, wherein the enrollment server is further adapted to register the requesting industrial computing device platform with the process control messaging service prior to enrolling the requesting industrial computing device, wherein registration by the enrollment server comprises:

assigning a unique identifier with the requesting industrial computing device, the unique identifier uniquely identifying the requesting industrial computing device among other industrial computing devices registered with the process control messaging service;

defining restrictions and/or authorizations to the requesting industrial computing device; and

notifying the requesting industrial computing device of a network address of the enrollment server.

20. The system of claim 18, wherein registration of the requesting industrial computing device platform comprises temporary access to the process control messaging service.

21. The system of claim 18, wherein registration of the requesting industrial computing device platform comprises permanent access to the process control messaging service.

22. The system of claim 18, wherein registration of the requesting industrial computing device platform comprises access to particular ones of services offered by the process control messaging service.

23. The system of claim 22, wherein services offered by the process control messaging service comprise:

a messaging service to allow a plurality of industrial computing device platforms to communicate with each other, and a data file transfer service to allow a plurality of industrial computing device platforms to transfer data files with each other.

24. The system of claim 18, wherein the enrollment server is further adapted to automatically enroll the industrial computing device platform upon connection of the industrial computing device platform to the process control messaging network.

27. The system of claim 18, wherein the enrollment server is further adapted to enroll the industrial computing device platform upon receipt of a routing of the request for enrollment from a personal computing platform hardwired to the requesting industrial computing device platform, wherein the personal computing platform forwards the request for enrollment from the requesting industrial computing device platform upon hardwire connection of the requesting industrial computing device platform to the personal computing platform.

28. The system of claim 27, wherein the requesting industrial computing device platform is hardwired via Universal Serial Bus (USB) to the personal computing platform.

29. The system of claim 18, wherein the process control messaging system architecture is further adapted to:

receive from the requesting industrial computing device platform, a request to transfer one or more data files from the requesting industrial computing device platform to the destination industrial computing device platform; and

activate a transfer of the one or more data files from the requesting industrial computing device platform to the destination industrial computing device platform.

30. The system of claim 18, wherein the process control messaging system architecture is further adapted to:

receive from the destination industrial computing device platform, a request to transfer one or more data files from the destination industrial computing device platform to the requesting industrial computing device platform; and

activate a transfer of the one or more data files from the destination industrial computing device platform to the requesting industrial computing device platform.

31. The system of claim 18, wherein the process control messaging system architecture is further adapted to:

receive from the requesting industrial computing device platform, a request for real-time, peer-to-peer messaging with another industrial computing device platform;

provide to the requesting industrial computing device platform a list of other industrial computing device platforms enrolled in the process control messaging service; and

activate a transmission of a real-time message from the requesting industrial computing device platform to one or more other industrial computing device platforms.

32. The system of claim 17, wherein the destination industrial computing device platform comprises one or more industrial computing device platforms, and wherein the process control messaging system architecture is further adapted to:

decode the wrapped message into the communication protocol of each of the one or more destination industrial computing devices platforms; and

forward the decoded wrapped message to each of the one or more industrial computing device platforms.

33. The system of claim 17 further comprising one or more industrial computing device platforms each communicatively coupled to the enrollment server and the process control messaging architecture, each industrial computing device platform adapted to:

receive the decoded wrapped message, the decoded wrapped message identifying a topic and an application;

directing the decoded wrapped message to the application identified in the decoded wrapped message for processing; and

directing the decoded wrapped message from the application to a process based on the topic identified in the decoded wrapped message.

34. The system of claim 17, wherein the requesting industrial computing device platform resides on a first network and the destination industrial computing device platform resides on a second network isolated from the first network, the system further comprising an intermediary industrial computing device platform communicatively coupled to the process control messaging architecture and the requesting industrial computing device platform, the intermediary industrial computing device platform adapted to:

maintain isolation between the first and second networks;

receive the decoded wrapped message, the decoded wrapped message identifying the destination industrial computing device platform on the second network; and

port redirecting the message to the destination industrial computing device platform identified in the decoded message.