Valving system for infusion cassette

• US 10,376,639 B2
• Filed: 06/24/2015
• Issued: 08/13/2019
• Est. Priority Date: 12/01/2014
• Status: Active Grant

• Current Assignee: Carefusion 2200 Corporation (Becton, Dickinson & Co)
• Original Assignee: Carefusion 2200 Corporation (Becton, Dickinson & Co)
• Inventors: Magers, Corey Michael, Browka, Edward
• Primary Examiner(s): Hayman, Imani N
• Assistant Examiner(s): Legette, Tiffany
• Application Number:
  US14/749,540
• Publication Number:
  US 20160151566A1
• Time in Patent Office: 1,511 Days
• CPC Class Codes: A61M 2005/14208 with a programmable infusion control system, characterised by the infusion program
• CPC Class Codes: A61M 2005/14288 Infusion or injection simulation simulation of surgery in general A61B34/10; training for or simulation of use of injection or infusion devices G09B23/285
• CPC Class Codes: A61M 2039/226 Spindles or actuating means
• CPC Class Codes: A61M 5/1413 Modular systems comprising interconnecting elements
• CPC Class Codes: A61M 5/145 using pressurised reservoirs, e.g. pressurised by means of pistons
• CPC Class Codes: A61M 5/16813 by controlling the degree of opening of the flow line

Abstract

Pump cassettes, infusion systems, and methods are described. An example infusion pump system may include a cassette recess with one or more valve actuators that extend through a surface of the cassette recess to operate a corresponding valve in a fluid passageway of a pump cassette mounted in the cassette recess. The valve actuator may include a base portion, a shaft extending from the base portion through the surface, and a spring disposed on the shaft and extending along a portion of the shaft. The spring may be disposed interior to the back surface. The system may include first and second valve actuators configured to operate corresponding first and second valves located on opposing sides of a pump chamber of the fluid passageway. A piston may be configured to cooperate with the first and second valve actuators to pump a fluid through the fluid passageway.

Claims

1. An infusion pump system comprising:

a cassette recess comprising at least one valve actuator configured to extend through a surface of the cassette recess to operate a valve in a fluid passageway of a cassette mounted in the cassette recess, wherein the at least one valve actuator comprises;

a base portion;

a shaft extending from the base portion through the surface;

a spring disposed on the shaft and extending along a portion of the shaft, wherein the spring is disposed interior to the surface; and

a rotatable member disposed on the base portion; and

a cam structure configured to periodically bear against the rotatable member of the at least one valve actuator to actuate the at least one valve actuator in a direction substantially parallel to the shaft, wherein the cam structure comprises a rotating cam having a protrusion or eccentricity that is configured to slide against the rotatable member to cause linear movement of the at least one valve actuator in the direction substantially parallel to the shaft.

2. The infusion pump system of claim 1, wherein the shaft comprises a forward end having a ramp portion configured to engage a recess in a surface of the cassette.

3. The infusion pump system of claim 1, wherein the spring has a first end configured to engage the base portion and a second end configured to engage an interior surface of the cassette recess.

4. The infusion pump system of claim 1, further comprising a rotatable pin that is mechanically separate from the at least one valve actuator and that is configured to operate a piston of the cassette mounted in the cassette recess.

5. The infusion pump system of claim 4, wherein the at least one valve actuator further comprises a front end configured to compress a membrane of the cassette to seal the valve.

6. The infusion pump system of claim 1, wherein the at least one valve actuator comprises an inlet-side valve actuator configured to extend through the surface of the cassette recess to operate the valve in the fluid passageway in the cassette mounted in the cassette recess and an outlet-side valve actuator configured to extend through the surface of the cassette recess to operate an additional valve in the fluid passageway in the cassette mounted in the cassette recess, the valve being an inlet-side valve and the additional valve being an outlet-side valve.

7. The infusion pump system of claim 6, wherein the cam structure comprises a single rotating cam configured operate both of the inlet-side valve actuator and the outlet-side valve actuator.

8. The infusion pump system of claim 6, further comprising the cassette and the fluid passageway, the inlet-side valve, and the outlet-side valve, wherein:

the fluid passageway comprises the inlet-side valve disposed between an inlet port and a pump chamber and the outlet-side valve disposed between the pump chamber and an outlet port,

the inlet-side valve actuator is configured to actuate through the surface to alternately open and close the inlet-side valve, and

the outlet-side valve actuator is configured to actuate through the surface to alternately open and close the outlet-side valve.

9. The infusion pump system of claim 8, the cassette comprising:

a rigid body comprising a compliant membrane, the inlet port, the outlet port, the fluid passageway defined in part by the compliant membrane and extending from the inlet port to the outlet port, wherein the inlet-side valve actuator is configured to compress a portion of the compliant membrane to close the inlet-side valve and wherein the outlet-side valve actuator is configured to compress an additional portion of the compliant membrane to close the outlet-side valve.

10. A system for actuating a valve, the system comprising:

a base portion;

a shaft extending from the base portion and configured to extend through a surface of a cassette recess of an infusion pump system to operate a valve in a fluid passageway of a cassette mounted in the cassette recess;

a spring disposed on the shaft and extending along a portion of the shaft, wherein the spring is configured to be disposed interior to the surface;

a rotatable member disposed on the base portion; and

a cam structure configured to periodically bear against the rotatable member to cause movement of the shaft in a direction substantially parallel to the shaft, wherein the cam structure comprises a rotating cam having a protrusion or eccentricity that is configured to slide against the rotatable member to cause linear movement of the shaft in the direction substantially parallel to the shaft.

11. The system of claim 10, wherein the shaft comprises a forward end having a ramp portion configured to engage a corresponding recess in an external structure.

12. The system of claim 10, wherein the shaft comprises a forward end having a protrusion configured to engage a corresponding recess in an external structure.

13. The system of claim 10, wherein the shaft comprises a forward end having a recess configured to engage a corresponding protrusion in an external structure.

14. The system of claim 10, wherein the spring has a first end configured to engage the base portion and a second end configured to engage an interior surface of the cassette recess and wherein the shaft is configured to extend through the interior surface to open and close the valve.

15. A method of operating an infusion pump system, comprising:

providing a pump cassette in a cassette recess of the infusion pump system; and

operating a valve of a controllable fluid passageway in the pump cassette by actuating a valve actuator that extends through a back surface of the cassette recess to contact a membrane of the pump cassette, wherein the valve actuator comprises;

a base portion;

a shaft extending from the base portion through the back surface;

a spring disposed on the shaft and extending along a portion of the shaft, wherein the spring is disposed interior to the back surface; and

a rotatable member disposed on the base portion, wherein operating the valve comprises periodically bearing against the rotatable member of the valve actuator with a cam structure to actuate the valve actuator in a direction substantially parallel to the shaft, wherein periodically bearing against the rotatable member comprises sliding against the rotatable member with a protrusion or eccentricity of a rotating cam of the cam structure to cause linear movement of the valve actuator in the direction substantially parallel to the shaft.

16. The method of claim 15, wherein operating the valve comprises closing the valve by engaging the rotatable member of the valve actuator with the cam structure to cause a forward end of the shaft to move in a first direction through the back surface to compress a portion of the membrane of the cassette.

17. The method of claim 16, wherein operating the valve further comprises opening the valve by disengaging the cam structure from the rotatable member to allow the spring to move the shaft in a second direction opposite to the first direction.

18. The method of claim 17, wherein the engaging and disengaging of the cam structure comprise rotating the cam structure by operating a motor that is operatively coupled to the cam structure by a gear set.

19. The method of claim 18, wherein the gear set is operatively coupled to a pump actuator and wherein operating the motor further comprises operating the pump actuator to drive a piston that, in cooperation with the valve actuator controllably pumps fluid through the controllable fluid passageway.