Anti-rotation mechanism for telescopic screw assembly

• US 10,376,647 B2
• Filed: 03/18/2016
• Issued: 08/13/2019
• Est. Priority Date: 03/18/2016
• Status: Active Grant

• Current Assignee: West Pharma. Services IL, Ltd. (West Pharmaceutical Services Incorporated)
• Original Assignee: West Pharma. Services IL, Ltd. (West Pharmaceutical Services Incorporated)
• Inventors: Farris, Jason W., Santos, Jorge, Davis, Tommy Gene
• Primary Examiner(s): Hayman, Imani N
• Assistant Examiner(s): Legette, Tiffany
• Application Number:
  US15/074,412
• Publication Number:
  US 20170266385A1
• Time in Patent Office: 1,243 Days
• CPC Class Codes: A61M 2005/31508 provided on the piston-rod
• CPC Class Codes: A61M 2005/31518 designed to reduce the overall size of an injection device, e.g. using flexible or pivotally connected chain-like rod members
• CPC Class Codes: A61M 2005/3152 including gearings to multiply or attenuate the piston displacing force
• CPC Class Codes: A61M 2005/31598 having multiple telescopically sliding coaxial pistons encompassing volumes for components to be mixed
• CPC Class Codes: A61M 5/31505 Integral with the syringe barrel, i.e. connected to the barrel so as to make up a single complete piece or unit
• CPC Class Codes: A61M 5/31511 Piston or piston-rod constructions, e.g. connection of piston with piston-rod A61M5/5066 takes precedence
• CPC Class Codes: A61M 5/31528 by means of rotational movements, e.g. screw-thread mechanisms
• CPC Class Codes: A61M 5/31581 performed by rotationally moving or pivoting actuator operated by user, e.g. an injection lever or handle
• CPC Class Codes: A61M 5/31586 performed by rotationally moving or pivoted actuator, e.g. an injection lever or handle
• CPC Class Codes: A61M 5/31591 Single dose, i.e. individually set dose administered only once from the same medicament reservoir, e.g. including single stroke limiting means
• CPC Class Codes: F16H 25/2056 Telescopic screws with at least three screw members in coaxial arrangement

Abstract

An injection assembly includes a housing with a barrel positioned within the housing. The barrel includes an axis extending from a proximal end to a distal end thereof and a chamber for storing medicine. An elongate anti-rotation shaft is rotationally fixed to the housing and has a non-circular cross-section. The injection assembly includes an inner screw having an inner screw opening to complementarily receive the anti-rotation shaft to prevent rotation of the inner screw with respect to the anti-rotation shaft but allow respective linear translation along the axis. An outer screw is positioned within, and rotatable with respect to, the housing and has an outer screw opening to threadably receive the inner screw, wherein rotation of the outer screw translates the inner screw along the axis and along the anti-rotation shaft. A plunger is coupled to the distal end of the inner screw and is moveable with respect to the chamber to push the medicine out of the chamber when the outer screw is rotated.

Claims

1. A injection assembly comprising:

a housing;

a barrel positioned in the housing, the barrel including a proximal end, a distal end, an axis extending between the proximal and distal ends, and a chamber for storing medicine;

an elongate anti-rotation shaft rotationally fixed to the housing, the shaft having a non circular cross section;

an inner screw having an inner screw opening configured to complementarily receive the anti-rotation shaft to prevent rotation of the inner screw with respect to the anti-rotation shaft but allow respective linear translation along the axis;

a outer screw rotatable with respect to the housing and having an outer screw opening to threadably receive the inner screw, wherein rotation of the outer screw translates the inner screw along the axis and along the anti-rotation shaft; and

a plunger coupled to a distal end of the inner screw and moveable with respect to the chamber to push the medicine out of the chamber when the outer screw is rotated.

2. The injection assembly of claim 1, further comprising a gear fixed to an external surface of the outer screw such that rotation of the gear pushes the medicine out of the chamber.

3. The injection assembly of claim 1, wherein the inner screw is moveable between a first position within the outer screw and a second position at least partially extending from the outer screw.

4. The injection assembly of claim 1, further comprising a needle coupled to the chamber such that the plunger pushes the medicine through the needle as the plunger moves with respect to the chamber.

5. The injection assembly of claim 1, further comprising:

an inner screw external thread along at least a portion of an outer surface of the inner screw; and

an outer screw internal thread threadably coupled to the inner screw external thread.

6. The injection assembly of claim 5, further comprising:

an intermediary screw positionable between the outer screw and inner screw, the intermediary screw including an intermediary screw external thread engageable with the outer screw internal thread and an intermediary screw opening having an intermediary screw opening thread engagable with the inner screw external thread;

wherein rotation of the outer screw axially translates and causes rotation of the intermediary screw;

wherein rotation of the intermediary screw translates the inner screw along the axis.

7. The injection assembly of claim 1, wherein the anti-rotation shaft is a telescoping shaft and comprises:

a first member rotationally fixed to the housing; and

a second member having an elongate opening with the first member slidably positioned therein,

wherein the first member prevents rotation of the second member.

8. The injection assembly of claim 7, wherein the elongate opening is non-circular and receives a complementary non-circular shaped first member therein to prevent rotation of the second member with respect to the first member.

9. The injection assembly of claim 7, further comprising a stop coupled to the second member;

and

wherein the inner screw opening includes a first portion adapted to slidably receive the stop, and a second portion adapted to slidably receive the second member while prohibiting passage of the stop through the second portion.

10. The injection assembly of claim 9, wherein the second member is adapted to be axially translated by the inner screw when the stop contacts the second portion.

11. A injection assembly comprising:

a housing;

a barrel positioned in the housing including a proximal end, a distal end, an axis extending between the proximal and distal ends, and a chamber for storing medicine;

an elongate anti-rotation shaft rotationally fixed to the housing, the anti-rotation shaft having a non-circular cross section;

an inner screw having an inner screw opening configured to complementarily receive the anti-rotation shaft to prevent rotation of the inner screw with respect to the anti-rotation shaft but allow respective linear translation along the axis, the inner screw including an inner screw external thread;

an intermediary screw including an intermediary screw external thread and an intermediary screw opening with an intermediary screw internal thread threadably engageable with the inner screw external thread such that rotation of the intermediary screw moves the inner screw along the axis and along the anti-rotation shaft;

an outer screw rotatable with respect to the housing and having an outer screw opening to receive the intermediary screw and including an outer screw internal thread engageable with the intermediary screw external thread such that rotation of the outer screw moves the intermediary screw along the axis and rotates the intermediary screw; and

a plunger coupled to a distal end of the inner screw and moveable with respect to the chamber to push the medicine out of the chamber when the outer screw is rotated.

12. The injection assembly of claim 11, further comprising a needle coupled to the chamber wherein the plunger pushes the medicine through the needle as the plunger moves with respect to the chamber.

13. The injection assembly of claim 11, wherein the inner screw is moveable between a first position at least partially within the outer screw and a second position axially spaced from the outer screw.

14. The injection assembly of claim 11, further comprising a gear fixed to an external surface of the outer screw such that rotation of the gear pushes the medicine out of the chamber.

15. The injection assembly of claim 11, wherein the inner screw is moveable between a first position within the outer screw and a second position at least partially extending from the outer screw.

16. The injection assembly of claim 11, wherein the anti-rotation shaft is a telescoping shaft and comprises:

a first member rotationally fixed to the housing; and

a second member having an elongate opening with the first member slidably positioned therein, the first member preventing rotation of the second member.

17. The injection assembly of claim 16, wherein the elongate opening is non circular and receives a complementary non-circular shaped first member therein to prevent rotation of the second member with respect to the first member.