Sword device with retractable, internally illuminated blade

• US 10,376,803 B2
• Filed: 07/24/2018
• Issued: 08/13/2019
• Est. Priority Date: 03/16/2017
• Status: Active Grant

• Current Assignee: Disney Enterprises Incorporated (The Walt Disney Company)
• Original Assignee: Disney Enterprises Incorporated (The Walt Disney Company)
• Inventors: Honeck, Michael R., Smoot, Lanny S., Smithwick, Quinn Y., Romaire, Eli Joseph, McCall, David J., Sandin, Terry O., Forster, Adam B., Chevako, Peter Anastasios
• Primary Examiner(s): Kim, Eugene L
• Assistant Examiner(s): Stanczak, Matthew B
• Application Number:
  US16/043,490
• Publication Number:
  US 20180326317A1
• Time in Patent Office: 385 Days
• CPC Class Codes: A63H 33/009 Toy swords or similar toy weapons; Toy shields
• CPC Class Codes: A63H 33/22 Optical, colour, or shadow toys puzzles with optical elements A63F9/0613; kaleidoscopes G02B27/08
• CPC Class Codes: A63H 33/26 Magnetic or electric toys electric drives A63H29/22 ; indoor games played with small balls using magnetic power A63F7/0088, A63F7/068
• CPC Class Codes: A63J 5/00 Auxiliaries for producing special effects on stages, or in circuses or arenas
• CPC Class Codes: A63J 7/00 Auxiliary apparatus for artistes

Abstract

A special effects device for providing an energy sword effect. The device includes two long plastic semi-cylinders, and these two blade body members are rolled perpendicular to their length, which creates compact cylinders of material of small volume that can be provided on a pair of spools in a hilt. To extend the blade, a motor provided in the hilt unrolls the blade body members from the spools. Each blade body member passes through a blade forming guideway that nests the semi-cylindrical blade body members together as they leave the hilt. To retract the blade, the process is reversed. The lighting of the blade is achieved with a flexible strip of light sources. The light source strip is attached to a blade end cap and positioned in the center of the two blade body members such that it is pulled up along with the blade body members during their extension.

Claims

1. An apparatus for producing an energy sword special effect, comprising:

a hilt body;

a drive assembly mounted to the hilt body;

a blade member storage within the hilt body; and

a blade including a flexible strip with a plurality of light sources,

wherein the drive assembly operates in a first operating state to mechanically extend the blade outward from the blade member storage via an opening in the hilt body and in a second operating state to mechanically retract the blade into the blade member storage in the hilt body through the opening in the hilt body,

wherein the plurality of light sources is powered on during the first operating state to output light from the blade, and

wherein the blade comprises an end cap and a pair of blade body members each attached at a first end to the end cap and having a semicircular cross section in a plane orthogonal to a longitudinal axis of the blade body member.

2. The apparatus of claim 1, wherein the pair of blade body members are at least partially nested to define a hollow cylindrical body of the blade.

3. The apparatus of claim 2, wherein the flexible strip with the plurality of light sources is attached at an end to the end cap and is positioned within the hollow cylindrical body of the blade.

4. The apparatus of claim 1, wherein each of the blade body members comprises a strip of diffusion material providing anisotropic diffusion of the light output from the plurality of light sources.

5. The apparatus of claim 1, wherein each of the blade body members has a planar cross section in a plane orthogonal to a longitudinal axis of the blade body member when the blade body member is retracted into the hilt body and wherein the hilt assembly includes a blade form shaping the blade body members into the planar cross section during retraction of the blade into the hilt body and into the semicircular cross section during extension of the blade from the hilt body.

6. The apparatus of claim 1, wherein the hilt assembly includes a first spool, pivotally supported in the hilt body, for receiving a first one of the blade body members during retraction of the blade into the hilt body and a second spool, pivotally supported in the hilt body, for receiving a second one of the blade body members during retraction of the blade into the hilt body and wherein the drive assembly comprises a drive motor operating to concurrently rotate the first and second spools in a first direction during retraction of the blade into the hilt body and in a second direction, opposite the first direction, during extension of the blade out of the hilt body.

7. The apparatus of claim 6, wherein the hilt assembly further includes a third spool, pivotally supported in the hilt body, for receiving the flexible strip with the light sources during retraction of the blade into the hilt body.

8. The apparatus of claim 1, wherein the blade has a uniform outer diameter along its length when extended out from the hilt body and wherein the blade width is in the range of 0.5 to 2 inches, wherein the blade is moved between a fully retracted state and a fully extended state in less than 1 second, and wherein the blade has a length of at least 24 inches.

9. A special effects device, comprising:

a hilt body;

a drive assembly;

an end cap;

a pair of blade body members each attached to the end cap; and

a plurality of light sources,

wherein the drive assembly operates in a first operating state to provide motorized extension of the blade body members outward from an opening in the hilt body and in a second operating state to provide motorized retraction of the blade body members into the hilt body through the opening in the hilt body,

wherein the plurality of light sources is positioned between the pair of blade body members and are powered to output light when the drive assembly is operated in the first operating state,

wherein each of the blade body members has a planar cross section in a plane orthogonal to a longitudinal axis of the blade body member when the blade body member is retracted into the hilt body, and

wherein the hilt assembly includes a blade shaping assembly shaping the blade body members into the planar cross section during retraction of the blade into the hilt body and into a semicircular cross section during extension from the hilt body.

10. The special effects device of claim 9, wherein the pair of blade body members are at least partially overlapping when extended from the hilt body to define a hollow cylindrical blade.

11. The special effects device of claim 9, wherein each of the blade body members comprises a strip of diffusion material, whereby the blade body members function as an anisotropic diffuser for light output from the light sources when the blade body members are extended from the hilt body and the light sources are operated to output light.

12. The special effects device of claim 9, further including a first spool, pivotally supported in the hilt body, for receiving a first one of the blade body members during retraction of the blade into the hilt body and a second spool, pivotally supported in the hilt body, for receiving a second one of the blade body members during retraction of the blade into the hilt body, wherein the drive assembly comprises a drive motor operating to concurrently rotate the first and second spools in a first direction during retraction of the blade into the hilt body and in a second direction, opposite the first direction, during extension of the blade out of the hilt body.

13. The special effects device of claim 12, further including a third spool, pivotally supported in the hilt body, for receiving the flexible strip with the light sources during retraction of the blade into the hilt body.

14. An apparatus for producing an energy sword special effect, comprising:

a hilt assembly including a drive assembly within a hilt body; and

a blade comprising a pair of blade body members each having, when the blade is extended out from the hilt body, a semicircular cross section in a plane orthogonal to a longitudinal axis of the blade body member,

wherein the drive assembly operates in a first operating state to extend the blade outward from an opening in the hilt body and in a second operating state to retract the blade into the hilt body through the opening in the hilt body, and

wherein the pair of blade body members are at least partially nested when the drive assembly is operated in the first operating state to define a hollow cylindrical body of the blade.

15. The apparatus of claim 14, wherein the hilt assembly includes a first spool, pivotally supported in the hilt body, for receiving a first one of the blade body members during retraction of the blade into the hilt body and a second spool, pivotally supported in the hilt body, for receiving a second one of the blade body members during retraction of the blade into the hilt body and wherein the drive assembly comprises a drive motor operating to concurrently rotate the first and second spools in a first direction during retraction of the blade into the hilt body and in a second direction, opposite the first direction, during extension of the blade out of the hilt body.

16. The apparatus of claim 14, wherein the blade further includes a flexible strip with a plurality of light sources, wherein the flexible strip with the plurality of light sources is positioned within the hollow cylindrical body of the blade when the drive assembly is operated in the first operating state.

17. The apparatus of claim 16, wherein the light sources each comprises a light emitting diode (LED) and wherein the blade body members comprise strips of diffusion material, whereby the blade body members act as an anisotropic diffuser for light output from the light sources when powered on when the blade is extended from the hilt body.

18. The apparatus of claim 14, wherein each of the blade body members has a planar cross section in a plane orthogonal to a longitudinal axis of the blade body member when the blade body member is retracted into the hilt body and wherein the hilt assembly includes a blade form shaping the blade body members into the planar cross section during retraction of the blade into the hilt body and into the semicircular cross section during extension of the blade from the hilt body.

19. A special effects device, comprising:

a hilt body;

a drive assembly;

an end cap;

a pair of blade body members each attached to the end cap; and

a plurality of light sources,

wherein the drive assembly operates in a first operating state to provide motorized extension of the blade body members outward from an opening in the hilt body and in a second operating state to provide motorized retraction of the blade body members into the hilt body through the opening in the hilt body,

wherein the plurality of light sources is positioned between the pair of blade body members and are powered to output light when the drive assembly is operated in the first operating state, and

wherein the pair of blade body members are at least partially overlapping when extended from the hilt body to define a hollow cylindrical blade.

20. The special effects device of claim 19, wherein each of the blade body members comprises a strip of diffusion material, whereby the blade body members function as an anisotropic diffuser for light output from the light sources when the blade body members are extended from the hilt body and the light sources are operated to output light.

21. The special effects device of claim 19, further including a first spool, pivotally supported in the hilt body, for receiving a first one of the blade body members during retraction of the blade into the hilt body and a second spool, pivotally supported in the hilt body, for receiving a second one of the blade body members during retraction of the blade into the hilt body, wherein the drive assembly comprises a drive motor operating to concurrently rotate the first and second spools in a first direction during retraction of the blade into the hilt body and in a second direction, opposite the first direction, during extension of the blade out of the hilt body.

22. The special effects device of claim 21, further including a third spool, pivotally supported in the hilt body, for receiving the flexible strip with the light sources during retraction of the blade into the hilt body.

23. A special effects device, comprising:

a hilt body;

a drive assembly;

an end cap;

a pair of blade body members each attached to the end cap; and

a plurality of light sources,

wherein the drive assembly operates in a first operating state to provide motorized extension of the blade body members outward from an opening in the hilt body and in a second operating state to provide motorized retraction of the blade body members into the hilt body through the opening in the hilt body,

wherein the plurality of light sources is positioned between the pair of blade body members and are powered to output light when the drive assembly is operated in the first operating state, and

wherein the special effects device further includes a first spool, pivotally supported in the hilt body, for receiving a first one of the blade body members during retraction of the blade into the hilt body and a second spool, pivotally supported in the hilt body, for receiving a second one of the blade body members during retraction of the blade into the hilt body, wherein the drive assembly comprises a drive motor operating to concurrently rotate the first and second spools in a first direction during retraction of the blade into the hilt body and in a second direction, opposite the first direction, during extension of the blade out of the hilt body.

24. The special effects device of claim 23, wherein each of the blade body members comprises a strip of diffusion material, whereby the blade body members function as an anisotropic diffuser for light output from the light sources when the blade body members are extended from the hilt body and the light sources are operated to output light.

25. The special effects device of claim 24, further including a third spool, pivotally supported in the hilt body, for receiving the flexible strip with the light sources during retraction of the blade into the hilt body.