Bonded abrasive article and method of grinding

• US 10,377,016 B2
• Filed: 08/06/2015
• Issued: 08/13/2019
• Est. Priority Date: 12/31/2012
• Status: Active Grant

• Current Assignee: Saint-Gobain Abrasives Incorporated (Compagnie De Saint-Gobain)
• Original Assignee: Saint-Gobain Abrasives Incorporated (Compagnie De Saint-Gobain)
• Inventors: Ramanath, Srinivasan, Saucier, Kenneth A., Upadhyay, Rachana, Sales, Lenny C., Lamoureux, Marc A., Jacob, Matthew F., Wang, Cong
• Primary Examiner(s): Parvini, Pegah
• Application Number:
  US14/819,670
• Publication Number:
  US 20150336240A1
• Time in Patent Office: 1,468 Days
• CPC Class Codes: B24D 3/008 Abrasive bodies without external bonding agent
• CPC Class Codes: B24D 3/06 metallic or mixture of metals with ceramic materials, e.g. hard metals, "cermets", cements

Abstract

An abrasive article comprising: a first body comprising a first bond material having abrasive particles contained within the first bond material, wherein the first body comprising the first bond material comprises a ratio of V_AG(1)/V_BM(1) of at least about 1.3; a second body comprising a second bond material having abrasive particles contained within the second bond material, wherein the second body comprising the second bond material comprises a ratio of V_AG(2)/V_BM(2) of less than about 1.3, and wherein V_AG is a volume percent of abrasive particles within a total volume of the first or second body respectively and V_BM is a volume percent of the first or second bond material within the total volume of the first or second body respectively.

Claims

1. An abrasive article comprising:

a first body comprising a first bond material having abrasive particles contained within the first bond material,

a second body comprising a second bond material having abrasive particles contained within the second bond material,

wherein the first bond material and the second bond material are different,

wherein the first bond material comprises an active bond composition comprising a compound including a metal or metal alloy, and

wherein the first body is adjacent to but spaced apart from the second body.

2. The abrasive article of claim 1, wherein the first body is spaced apart from the second body by a length of at least about 1 mm.

3. The abrasive article of claim 1, wherein the first body has a width of at least about 5 mm.

4. The abrasive article of claim 3, wherein the second body has a width of at least about 1 mm.

5. The abrasive article of claim 1, wherein the first body has a greater width than the second body.

6. The abrasive article of claim 1, wherein the first body has a smaller diameter than the second body.

7. The abrasive article of claim 1, wherein the first bond material has an average fracture toughness which is greater than an average fracture toughness of the second bond material.

8. The abrasive article of claim 1, wherein the first body comprises a ratio of V_P/V_BM of at least about 1.5, wherein V_P is a volume percent of particulate material including abrasive grains and fillers within a total volume of the body and V_BM is a volume percent of bond material within the total volume of the body.

9. The abrasive article of claim 1, wherein the first bond material comprises at least 1 vol % of an active bond composition of the total volume of the bond material.

10. The abrasive article of claim 1, wherein the first bond material comprises an active bond composition comprising a metal element selected from the group of metal elements consisting of titanium, vanadium, chromium, zirconium, hafnium, tungsten, and a combination thereof.

11. The abrasive article of claim 1, wherein the abrasive particle in the first or second body consists essentially of a superabrasive.

12. The abrasive article of claim 1, wherein the first or second bond material comprises an active bond composition comprising a compound selected from the group consisting of carbides, nitrides, oxides, and a combination thereof.

13. The abrasive article of claim 1, wherein the first or second bond material comprises an active bond composition disposed at an interface of the abrasive particles and the respective bond material.

14. The abrasive article of claim 13, wherein a portion of the active bond composition within the first or second bond material at least partially surrounds the abrasive particles at an interface between the abrasive particles and the respective bond material.

15. The abrasive article of claim 13, wherein the first bond material comprises bond posts extending between abrasive particles, and wherein the active bond composition is distributed within the bond posts.

16. The abrasive article of claim 1, wherein the abrasive particles consist essentially of diamond.

17. The abrasive article of claim 1, wherein the abrasive particles have an average particle size of not greater than about 44 microns.

18. The abrasive article of claim 1, wherein the abrasive particles have an average particle size of at least about 1 micron.