Processing three-dimensional object data for storage

• US 10,377,081 B2
• Filed: 04/24/2015
• Issued: 08/13/2019
• Est. Priority Date: 04/24/2015
• Status: Active Grant

• Current Assignee: Hewlett-Packard Development Company, L.P. (HP Inc.)
• Original Assignee: Hewlett-Packard Development Company, L.P. (HP Inc.)
• Inventors: Morovic, Peter, Morovic, Jan, Zeng, Jun, White, Scott
• Primary Examiner(s): Lee, Thomas C
• Assistant Examiner(s): Tang, Michael
• Application Number:
  US15/544,803
• Publication Number:
  US 20180029297A1
• Time in Patent Office: 1,572 Days
• CPC Class Codes: B29C 64/386 Data acquisition or data processing for additive manufacturing
• CPC Class Codes: B33Y 50/00 Data acquisition or data processing for additive manufacturing
• CPC Class Codes: G05B 19/4099 Surface or curve machining, making 3D objects, e.g. desktop manufacturing
• CPC Class Codes: G05B 2219/49023 3-D printing, layer of powder, add drops of binder in layer, new powder
• CPC Class Codes: H04N 1/41 Bandwidth or redundancy reduction by scanning H04N1/17 ; methods or arrangements for coding, decoding, compressing or decompressing digital video signals H04N19/00

Abstract

A method is described in which data representing a three-dimensional object to be printed is obtained. The data comprises object property data indicative of properties of the three-dimensional object. Layers within the three-dimensional object to be printed are identified. The obtained data is processed by comparing object property data associated with an identified layer to object property data associated with a reference layer selected from the identified layers. Where a difference in object property data associated with an identified layer and object property data associated with a reference layer is determined, the determined difference is stored.

Claims

1. A method comprising:

obtaining, by a processor, data representing a three-dimensional object to be printed, the data comprising object property data indicative of properties of the three-dimensional object;

identifying, by the processor, layers within the three-dimensional object to be printed;

processing, by the processor, the obtained data by comparing object property data associated with an identified layer to object property data associated with a reference layer selected from the identified layers; and

responsive to determining a difference between the object property data associated with an identified layer and the object property data associated with the reference layer, storing, by the processor, the determined difference in place of the object property data associated with the identified layer,

wherein the determined difference is stored in a three-dimensional file format for printing that includes geometry information of the three-dimensional object and per layer information of the identified layers, the per layer information including the determined difference.

2. The method according to claim 1, wherein the identified layers comprise a plurality of predefined sub-volumes and the reference layer comprises a plurality of sub-volumes corresponding to the plurality of predefined sub-volumes;

and

wherein comparing object property data comprises comparing object property data associated with a predefined sub-volume in the identified layer to object property data associated with a corresponding sub-volume in the reference layer.

3. The method according to claim 1, further comprising comparing the determined difference in the object property data associated with the identified layer and the object property data associated with the reference layer to a predetermined threshold and, where the determined difference exceeds the predetermined threshold, storing the obtained object property data for the identified layer.

4. The method according to claim 1, comprising printing the three-dimensional object using the stored determined difference in object property data.

5. The method according to claim 1, wherein selecting the reference layer from the identified layers comprises determining distances from the identified layers to the layer being processed and selecting the identified layer with the shortest distance to the layer being processed as the reference layer.

6. The method according to claim 1, wherein selecting the reference layer from the identified layers is based on a comparison of a metric for the identified layers.

7. The method according to claim 6, wherein selecting the reference layer from the identified layers comprises selecting the identified layer having the largest rate of change in the metric as the reference layer.

8. The method according to claim 1, further comprising comparing the determined difference in the object property data associated with the identified layer and the object property data associated with the reference layer to a predetermined threshold and, where the determined difference exceeds the predetermined threshold, selecting a different reference layer from the identified layers or identifying a new layer to be used as the reference layer.

9. The method according to claim 1 further comprising, when the determined difference in the object property data associated with the identified layer and the object property data associated with the reference layer is below a predetermined threshold, storing an indication to use the object property data associated with the reference layer.

10. The method according to claim 1, wherein comparing the object property data associated with the identified layer to the object property data associated with the reference layer comprises determining a weighted difference in the object property data associated with the identified layer and object property data associated with two reference layers selected from the identified layers.

11. The method according to claim 1, wherein the determined difference in the object property data associated with the identified layer and the object property data associated with the reference layer comprises a change in an orientation of the identified layer with respect to the reference layer and storing the determined difference comprises storing the change in the orientation.

12. The method according to claim 1, wherein comparing the object property data associated with the identified layer to the object property data associated with the reference layer comprises identifying an area in the identified layer having the same object property data as an area in the reference layer, the method comprising storing an indication of the area in the reference layer having the same object property data as the area in the identified layer.

13. The method according to claim 1, wherein comparing the object property data associated with the identified layer to the object property data associated with the reference layer comprises identifying an area in the identified layer having the same object property data as an area in the reference layer at a different orientation, the method comprising storing an indication of the area in the reference layer having the same object property data and the orientation.

14. The method according to claim 1, wherein storing the determined difference further comprises:

assigning an indicator for the identified layer, the indicator identifying the reference layer; and

storing the indicator and the determined difference in place of the object property data associated with the identified layer, the determined difference including information on a change for the object property data associated with the reference layer with respect to the identified layer.

15. An apparatus comprising:

a processor; and

a machine-readable storage medium on which is stored machine-readable instructions that, when executed by the processor, cause the processor to;

obtain data representing a three-dimensional object to be printed, the data comprising object property data indicative of properties of the three-dimensional object;

identify layers within the three-dimensional object to be printed;

process the obtained data by comparing object property data associated with an identified layer to object property data associated with a reference layer selected from the identified layers; and

responsive to determining a difference between the object property data associated with the identified layer and the object property data associated with the reference layer, store the determined difference on the machine-readable storage medium in place of the object property data associated with the identified layer,

wherein the determined difference is stored in a three-dimensional file format for printing that includes geometry information of the three-dimensional object and per layer information of the identified layers, the per layer information including the determined difference.

16. The apparatus according to claim 15, wherein the machine-readable instructions to store the determined difference are further to cause the processor to:

assign an indicator to the identified layer, the indicator indicating the reference layer; and

store the assigned indicator and the determined difference in place of the object property data associated with the identified layer, the determined difference including information on a change with respect to the object property data associated with the reference layer for the identified layer.

17. A non-transitory machine-readable storage medium encoded with instructions executable by a processor that, when executed by the processor, cause the processor to:

obtain data representing a three-dimensional object to be printed, the data comprising object property data representing properties of the three-dimensional object;

identify slices within the three-dimensional object to be printed;

process the obtained data by comparing object property data in respect of an identified slice to object property data in respect of a key frame chosen from the identified slices; and

responsive to determining a difference between the object property data associated with the identified slice and the object property data associated with the key frame, store the determined difference,

wherein the determined difference is stored in a three-dimensional file format for printing that includes geometry information of the three-dimensional object and per layer information of the identified layers, the per layer information including the determined difference.

18. The non-transitory machine-readable storage medium according to claim 17, wherein the instructions to store the determined difference are further to cause the processor to:

assign an indicator to the identified layer, the indicator indicating the reference layer; and

store the assigned indicator and the determined difference in place of the object property data associated with the identified layer, the determined difference including information on a change with respect to the object property data associated with the reference layer for the identified layer.