Article of footwear incorporating a knitted component with an integral knit tongue

• US 10,378,130 B2
• Filed: 12/05/2016
• Issued: 08/13/2019
• Est. Priority Date: 02/20/2012
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Dua, Bhupesh, Meir, Adrian, Shaffer, Benjamin A., Huffa, Bruce
• Primary Examiner(s): Worrell, Danny
• Application Number:
  US15/369,419
• Publication Number:
  US 20170079367A1
• Time in Patent Office: 981 Days
• CPC Class Codes: A43B 1/04 braided, knotted, knitted or crocheted
• CPC Class Codes: A43B 23/0205 characterised by the material material of the lining A43B23/07, material of toe stiffeners or heel stiffeners A43B23/08
• CPC Class Codes: A43B 23/0245 characterised by the constructive form
• CPC Class Codes: A43B 23/0265 having different properties in different directions
• CPC Class Codes: A43B 23/04 Uppers made of one piece; Uppers with inserted gussets
• CPC Class Codes: A43B 23/26 Tongues for shoes
• CPC Class Codes: D04B 1/123 with laid-in unlooped yarn, e.g. fleece fabrics with elastic weft yarn D04B1/18
• CPC Class Codes: D04B 1/22 specially adapted for knitting goods of particular configuration
• CPC Class Codes: D04B 1/24 wearing apparel
• CPC Class Codes: D04B 15/56 for flat-bed knitting machines
• CPC Class Codes: D04B 7/28 with stitch patterns
• CPC Class Codes: D10B 2403/0113 One surface including hollow piping or integrated straps, e.g. for inserts or mountings
• CPC Class Codes: D10B 2403/0241 enhancing mechanical properties
• CPC Class Codes: D10B 2403/02411 with a single array of unbent yarn, e.g. unidirectional reinforcement fabrics
• CPC Class Codes: D10B 2403/0243 enhancing functional properties
• CPC Class Codes: D10B 2403/032 Flat fabric of variable width, e.g. including one or more fashioned panels
• CPC Class Codes: D10B 2501/043 Footwear

Abstract

In one aspect, the present disclosure provides an upper for an article of footwear. The upper may include a knitted component with a knit element defining a portion of at least one of an exterior surface of the upper and an opposite interior surface of the upper, the interior surface defining a void. The knitted component may further include a tongue, where the tongue extends through a throat area of the upper, and where the tongue comprises a lateral edge and a medial edge. The knitted component may further include at least one raised element extending a height above the exterior surface of the knit element and extending a length along at least one of the lateral edge and the medial edge of the tongue, where the tongue and the at least one raised element have a common yarn.

Claims

1. An upper for an article of footwear, the upper comprising a knitted component, the knitted component comprising:

a knit element defining a portion of at least one of an exterior surface of the upper and an opposite interior surface of the upper, the interior surface defining a void;

a tongue, wherein the tongue extends through a throat area of the upper, and wherein the tongue comprises a lateral edge and a medial edge; and

at least one raised element extending a height above the exterior surface of the knit element and extending a length along at least one of the lateral edge and the medial edge of the tongue, wherein the at least one raised element overlaps an area of the tongue when in a flattened state,

wherein the tongue and the at least one raised element have a common yarn, and

wherein the knit element defining the exterior surface and the at least one raised element have a common yarn.

2. The upper of claim 1, wherein the at least one raised element and the knit element have a common yarn.

3. The upper of claim 1, wherein the knitted component includes at least two raised elements disposed on each of the lateral edge and the medial edge of the throat area of the upper and extending a height above the exterior surface of the knitted component.

4. The upper of claim 1, wherein the at least one raised element further comprises at least one lace aperture configured to receive a lace.

5. The upper of claim 1, wherein the tongue comprises at least a partially integral portion and a free portion;

the partially integral sharing a common course with the knit element at a forward portion of the throat area; and

the free portion sharing a common course with the partially integral portion and remaining unattached to the remaining portions of the knit element.

6. The upper of claim 1, wherein the knit element comprises a first type of yarn and wherein the tongue comprises a second type of yarn, the second type of yarn being different from the first type of yarn.

7. The upper of claim 6, wherein the second type of yarn is an elastic yarn.

8. The upper of claim 1, wherein the knitted component comprises at least two knit element layers, the at least two knit element layers including:

a first knit element layer comprising a portion of the knitted component associated with the exterior surface; and

a second knit element layer comprising a portion of the knitted component associated with the interior surface,

wherein the second knit element layer includes the tongue.

9. The upper of claim 8, wherein at least a first portion of the first knit element layer and the second knit element layer are decoupled along the throat area of the knitted component.

10. The upper of claim 9, wherein at least a second portion of the first knit element layer and the second knit element layer are joined along the throat area of the knitted component.

11. An upper for an article of footwear, the upper comprising a knitted component, the knitted component comprising:

a knit element defining a portion of at least one of an exterior surface of the upper and an opposite interior surface of the upper, the interior surface defining a void; and

at least one raised element extending a height above the exterior surface of the knit element and extending a length along at least one of a lateral edge and a medial edge of a throat area of the upper,

wherein the knit element and the at least one raised element have a common yarn, and

wherein the knit element defining the exterior surface and the at least one raised element have a common yarn.

12. The upper of claim 11, wherein the knitted component includes at least two raised elements disposed on each of the lateral edge and the medial edge of the throat area of the upper and extending a height above the exterior surface of the knitted component.

13. The upper of claim 11, wherein the at least one raised element further comprises at least one lace aperture configured to receive a lace.

14. The upper of claim 11, wherein the upper includes a tongue secured to the knit element, and wherein the tongue comprises at least a partially integral portion and a free portion,

the partially integral sharing a common course with the knit element at a forward portion of the throat area, and

the free portion sharing a common course with the partially integral portion and remaining unattached to the remaining portions of the knit element.

15. The upper of claim 11, wherein the knit element comprises a first type of yarn, and wherein the knit element is secured to a tongue located in the throat area and comprising a second type of yarn, the second type of yarn being different from the first type of yarn.

16. The upper of claim 15, wherein the second type of yarn is an elastic yarn.

17. The upper of claim 11, wherein the knitted component comprises at least two knit element layers, the at least two knit element layers including:

a first knit element layer comprising a portion of the knitted component associated with the exterior surface; and

a second knit element layer comprising a portion of the knitted component associated with the interior surface,

wherein the second knit element layer includes a tongue located in the throat area.

18. The upper of claim 17, wherein at least a first portion of the first knit element layer and the second knit element layer are decoupled along the throat area of the knitted component.

19. The upper of claim 18, wherein at least a second portion of the first knit element layer and the second knit element layer are joined along the throat area of the knitted component.

20. An upper for an article of footwear, the upper comprising a knitted component, the knitted component comprising:

a knit element defining a portion of at least one of an exterior surface of the upper and an opposite interior surface of the upper, the interior surface defining a void;

the knit element defining a throat area of the upper, wherein the throat area includes a lateral edge adjacent to a lateral side of the upper and a medial edge adjacent to a medial side of the upper;

a first raised element extending a height above the exterior surface of the knit element and extending a length along the lateral edge of the throat area; and

a second raised element extending a height above the exterior surface of the knit element and extending a length along the medial edge of the throat area,

wherein the first raised element includes a first course, the first course extending through the lateral edge of the throat area and into the knit element on the lateral side of the upper, and

wherein the second raised element includes a second course, the second course extending through the medial edge of the throat area and into the knit element on the medial side of the upper.