System for rotary drilling by electrical discharge

• US 10,378,284 B2
• Filed: 02/20/2015
• Issued: 08/13/2019
• Est. Priority Date: 02/21/2014
• Status: Expired due to Fees

• Current Assignee: I.T.H.P.P.
• Original Assignee: I.T.H.P.P.
• Inventors: Bayol, Frederic, Dramane, Boni, Gaussen, Jean-Louis, Goepfert, Christophe
• Primary Examiner(s): Butcher, Caroline N
• Application Number:
  US15/119,855
• Publication Number:
  US 20170067292A1
• Time in Patent Office: 1,635 Days
• CPC Class Codes: E21B 3/02 Surface drives for rotary drilling
• CPC Class Codes: E21B 41/0085 Adaptations of electric power generating means for use in boreholes
• CPC Class Codes: E21B 7/15 of electrically generated heat

Abstract

A downhole device for rotary drilling is provided. The device includes a power generator installed at the end of a series of rods, a pulse generator which is mechanically and electrically connected to the electricity generator, an electric drilling tool, and an electrical sliding switch system.

Claims

1. A downhole device for rotary drilling comprising:

an electricity generator installed at the end of a string of drill pipes and/or drill collars and converting a hydraulic drilling fluid into electrical energy;

a pulse generator mechanically and electrically connected to the said electricity generator, and powering a system of active and passive electrodes carried by a drilling tool;

an electric drilling tool, mechanically and electrically connected to the said pulse generator, driven in rotation by the string of drill pipes and/or drill collars and comprising a system of active and passive electrodes; and

an electrical slide switch system, wherein;

the electricity generator comprises a turbine comprising a turbine rotor or positive displacement motor comprising a motor rotor, and an alternator comprising an alternator rotor,

the turbine rotor of the said turbine or the motor rotor of said positive displacement motor, driven in rotation by the flow of drilling fluid, in turn drives the alternator rotor, and

an interface between the said turbine rotor of the turbine or the motor rotor of the positive displacement motor, and the alternator rotor of the alternator, comprises a first electrical slide switch permitting mechanical clutching.

2. The downhole device according to claim 1, in which the electrical slide switch system is incorporated (i) with the said electric drilling tool or (ii) at an interface between the said electrical drilling tool and the said pulse generator or (iii) with the said pulse generator or (iv) between the said pulse generator and the said electricity generator or (v) with the said electricity generator or (vi) above the said electricity generator.

3. The downhole device according to claim 1,

wherein the first electrical slide switch is between a part of the electricity generator which converts the hydraulic energy into mechanical energy and a part of the electricity generator which converts the mechanical energy into electrical energy, such that when in an “

open”

position, the first electrical switch prevents production of electricity, even if the drilling fluid is circulating in a hydraulic compartment; and

further comprising a second electrical slide switch at the electric drilling tool such that when in the “

open”

position the second electrical slide switch forces discharge of the capacitors of the said pulse generator and prevents their charging even when the electrical compartment is producing an electrical current.

4. The downhole device according to claim 1, in which rotation of the said electric drilling tool combines a mechanical effect of the said passive electrodes with an effect of electrical discharges.

5. The downhole device according to claim 1, in which rotation of the said electric drilling tool sweeps an entire surface of the hole with radial electric arcs which are produced between the said passive and active electrodes.

6. The downhole device according to claim 1, in which the electrical slide switch system, playing the role of an electric switch, is in a “

normally open”

position by means of a mechanical spring holding the electrical slide switch system open and an open state of a power circuit of the said pulse generator and a “

short-circuited”

state of capacitors through a circuit which connects two terminals of the said capacitors to a discharge resistor.

7. The downhole device according to claim 6, in which the “

normally open”

position of the said electrical slide switch system is reinforced by a positive action triggered from the surface by injection of drilling fluid in the casing.

8. The downhole device according to claim 1, in which switching from an open position to a closed position of the said electrical slide switch system is enabled by a positive action triggered from the surface consisting of applying a weight on the said electric drilling tool.

9. The downhole device according to claim 1, in which

the said system of active and passive electrodes comprises two groups of electrodes electrically insulated from one another but mechanically joined to one another both longitudinally and rotationally, the said groups comprising (i) a group of passive grounding electrodes, and (ii) a group of active high voltage electrodes;

or

the said system of active and passive electrodes comprises two groups of electrodes electrically insulated from one another but mechanically uncoupled from one another rotationally not uncoupled longitudinally, the said groups comprising (i) a group of passive grounding electrodes, located in the periphery of the said electric drilling tool, and a group of active high voltage electrodes, located centrally in the said electrical drilling tool, and not mechanically joined to the group of passive electrodes such that it is not driven in rotation by it;

or

the said system of active and passive electrodes comprises two groups of electrodes electrically insulated from one another but mechanically uncoupled from one another both rotationally and a longitudinally, said groups comprising (i) a group of passive grounding electrodes, located in the periphery, and (ii) a group of active high voltage electrodes, located centrally in the said electric drilling tool, equipped with an axial track along an axis of the said electric drilling tool and subjected to the force of a bellows spring enabling the electrodes to be in continuous contact with the rock;

or

the said system of active and passive electrodes comprises two groups of electrodes electrically insulated from one another but mechanically attached to one another rotationally and not mechanically attached to one another longitudinally, said groups comprising (i) a group of passive grounding electrodes, and (ii) a group of active high voltage electrodes, located off-centre relative to an axis of the said electric drilling tool, equipped with an axial track along the axis of the said electric drilling tool and subjected to the force of a bellows spring allowing the electrodes to be in continuous contact with the rock.

10. The downhole device according to claim 1, in which a terminal part of the electric drilling tool comprises an internal chamber free of any solid materials other than electrodes.

11. The downhole device according to claim 1, in which the said pulse generator is crossed in its axis by a hollow axial tube in insulating material connected mechanically at the lower part of the said pulse generator with a metal tube such that the continuum of the hollow axial tube and the metal tube provides for transmission of the drilling fluid and that the said lower metal tube receives electrical discharges from the said pulse generator.

12. The downhole device according to claim 11, in which several modules composed of energy storage devices and power switches are stacked on one another in an annular space located between the said hollow tube and an exterior metal envelope.

13. The downhole device according to claim 12, in which the said power switches consist of annular electrodes having the form of a ring.

14. The downhole device according to claim 1, in which the said pulse generator is a LTD Linear Transformer Driver type generator or a Marx generator or a TESLA transformer.

15. The downhole device according to claim 1, in which the device also includes an insulating connector consisting of two metal parts, an upper part and a lower part, separated by an insulating material and nested together to transmit the axial stresses as well as the torque stresses between the said upper part and the said lower part.

16. The downhole device according to claim 1, in which the electrodes comprise inserts of hard and abrasive material.

17. The downhole device for rotary drilling, comprising the downhole device according to claim 1, which is incorporated at the end of a drill string comprising an assembly of drill pipes and/or drill collars for transmission of electrical energy and a drilling rig comprising a system for rotary driving of a string of drill pipes and/or drill collars, and drilling pumps for injection of drilling fluid inside the string of drill pipes and/or drill collars.

18. A drilling process, through rotation of the rotary drilling device according to claim 17.