Extending the range of a MEMS gyroscope using eccentric accelerometers

• US 10,378,330 B2
• Filed: 12/22/2016
• Issued: 08/13/2019
• Est. Priority Date: 12/22/2016
• Status: Active Grant

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes, a GE Company, LLC (Baker Hughes Company)
• Inventors: Estes, Robert A., Riggs, Randell R.
• Primary Examiner(s): Wills, III, Michael R
• Application Number:
  US15/388,674
• Publication Number:
  US 20180180418A1
• Time in Patent Office: 964 Days
• CPC Class Codes: E21B 44/00 Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
• CPC Class Codes: E21B 47/024 of devices in the borehole determining slope or direction of the borehole E21B47/022
• CPC Class Codes: E21B 49/003 by analysing drilling variables or conditions E21B49/005 takes precedence; systems specially adapted for monitoring a plurality of drilling variables or conditions E21B44/00
• CPC Class Codes: G01C 19/5712 the devices involving a micromechanical structure

Abstract

A tool for use in a borehole penetrating a formation method and a method for using the tool is disclosed. The tool includes a gyroscope for obtaining a first measurement of a rotation rate of the apparatus and at least one accelerometer for obtaining a second measurement of the rotation rate of the apparatus. A processor generates an estimate of the rotation rate using at least one of the first measurement of rotation rate and the second measurement of rotation rate. The estimate of the rotation rate is sued to determine a rotational position of a formation parameter measurement obtained during rotation of the apparatus in the borehole.

Claims

1. A method of measuring a rotational position of a sensor in a tool in a borehole penetrating a formation, comprising:

using a gyroscope disposed on the tool to obtain a first measurement of a rotation rate of the tool;

using at least one accelerometer disposed on the tool to obtain a second measurement of the rotation rate of the tool; and

using a processor to;

generate an estimate of the rotation rate of the tool using the first measurement of the rotation rate and the second measurement of the rotation rate, wherein the estimate of the rotation rate of the tool includes the first measurement of the rotation rate for those time periods during which the first measurement of the rotation rate is less than a threshold of the gyroscope and the second measurement of the rotation rate for those time periods during which the first measurement of the rotation rate is equal to or greater than the threshold, and

use the estimate of the rotation rate to determine the rotational position of the sensor during rotation of the tool.

2. The method of claim 1, wherein the gyroscope is disposed on a rotational axis of the tool and the at least one accelerometer is disposed at a radial distance from the rotational axis.

3. The method of claim 1, wherein the gyroscope is a microelectromechanical system (MEMS) gyroscope and the at least one accelerometer includes a MEMS accelerometer.

4. The method of claim 1, wherein generating the estimate of the rotation rate further comprises at least one of:

(i) comparing the first measurement of the rotation rate to a threshold value; and

(ii) applying a Kalman filter using the first measurement of the rotation rate and the second measurement of the rotation rate.

5. The method of claim 1, further comprising using the determined rotational position to align a first formation parameter measurement obtained during a first revolution with a second formation parameter measurement obtained during a second revolution.

6. The method of claim 1, further comprising integrating a time-series of the estimate of the rotation rate to determine the rotational position.

7. The method of claim 1, further comprising performing geo-steering of the tool in the borehole in a direction indicated by the determined rotational position of the sensor.

8. The method of claim 1, wherein the at least one accelerometer further comprises a first accelerometer that measures a first acceleration that includes a lateral acceleration component and a second accelerometer that measures a second acceleration that includes the lateral acceleration component, further comprising calculating a difference between the first acceleration and the second acceleration to remove the lateral acceleration component.

9. An apparatus for use in a borehole, comprising:

a gyroscope for obtaining a first measurement of a rotation rate of the apparatus;

at least one accelerometer for obtaining a second measurement of the rotation rate of the apparatus; and

a processor configured to;

generate an estimate of the rotation rate using the first measurement of the rotation rate and the second measurement of the rotation rate, wherein the estimate of the rotation rate includes the first measurement of the rotation rate for those time periods during which the first measurement of the rotation rate is less than a threshold of the gyroscope and the second measurement of the rotation rate for those time periods during which the first measurement of the rotation rate is equal to or greater than the threshold, and

use the estimate of the rotation rate to determine a rotational position of the apparatus during rotation of the apparatus in the borehole.

10. The apparatus of claim 9, wherein the gyroscope is disposed on a rotational axis of the apparatus and the at least one accelerometer is disposed at a radial distance from the rotational axis of the apparatus.

11. The apparatus of claim 10, wherein the at least one accelerometer includes a first accelerometer disposed at a first radial distance from the rotational axis and a second accelerometer disposed at a second radial distance from the rotational axis opposite the first accelerometer.

12. The apparatus of claim 9, wherein the gyroscope is a microelectromechanical system (MEMS) gyroscope and the at least one accelerometer includes a MEMS accelerometer.

13. The apparatus of claim 9, wherein the processor is further configured to generate the estimate of the rotation rate by performing at least one of:

(i) comparing the first measurement of the rotation rate to a threshold value; and

(ii) applying a Kalman filter using the first measurement of the rotation rate and the second measurement of the rotation rate.

14. The apparatus of claim 9, wherein the processor is further configured to use the determined rotational position to align a first formation parameter measurement obtained during a first revolution of the apparatus with a second formation parameter measurement obtained during a second revolution of the apparatus.

15. The apparatus of claim 9, wherein the processor is further configured to integrate a time-series of the estimate of the rotation rate to determine the rotational position.

16. The apparatus of claim 9, wherein the processor is further configured to correct a sensor measurement that is sensitive to errors in the rotation rate.