Air treatment chemical dispenser having angled dispersion of chemicals

• US 10,378,558 B2
• Filed: 09/13/2013
• Issued: 08/13/2019
• Est. Priority Date: 09/13/2013
• Status: Active Grant

• Current Assignee: SC Johnson & Son Incorporated
• Original Assignee: SC Johnson & Son Incorporated
• Inventors: Sharma, Nitin, Shi, Deliang, Cummings, Gerald W., Long, Lina, Furner, Paul E.
• Primary Examiner(s): Plakkoottam, Dominick L
• Assistant Examiner(s): Tremarche, Connor J
• Application Number:
  US14/025,913
• Publication Number:
  US 20150078921A1
• Time in Patent Office: 2,160 Days
• Field of Search: 417 66, 261 30, 261 84
• CPC Class Codes: A01M 1/2033 using a fan
• CPC Class Codes: A61L 2209/134 Distributing means, e.g. baffles, valves, manifolds, nozzles
• CPC Class Codes: A61L 9/122 comprising a fan
• CPC Class Codes: A61L 9/125 emanating multiple odours
• CPC Class Codes: F04D 17/16 for displacing without appreciable compression
• CPC Class Codes: F04F 1/18 the fluid medium being mixed with, or generated from the liquid to be pumped

Abstract

A device for dispensing an air treatment chemical includes a housing having an inlet for permitting air to enter into an interior space of the housing and an outlet for permitting air mixed with air treatment chemical to exit the interior space of the housing. A substrate positioned within the housing bears the air treatment chemical. A power supply mounted within the housing powers a motor mounted within the housing. The motor is connected to an impeller mounted within the housing. The impeller moves air from the inlet adjacent the substrate to mix the air treatment chemical into the moving air and deliver the mixture of air and air treatment chemical through the outlet to outside of the housing. The housing includes a transitional body defining a convergent-divergent channel for compressing the mixture at the converging section and expanding the mixture at the diverging section.

Claims

1. A device for dispensing an air treatment chemical, the device comprising:

a housing including an exterior wall defining a transitional body, the housing also including an inlet for permitting air to enter into an interior space of the housing, the air inlet comprising a plurality of inlet slots disposed 360 degrees circumferentially about the housing, and the housing including an outlet for permitting air mixed with air treatment chemical to exit the interior space, the air outlet comprising a plurality of outlet slots evenly disposed 360 degrees circumferentially about the housing;

a substrate positioned within the housing just above the inlet, the substrate bearing the air treatment chemical;

a power supply mounted within the housing;

a motor mounted within the housing, the motor being powered by the power supply; and

an impeller mounted within the housing and connected to the motor, the impeller being capable of moving air from the inlet adjacent the substrate so as to mix the air treatment chemical into the moving air, and then deliver a mixture of air and air treatment chemical through the outlet to outside of the housing,

wherein the transitional body defines a convergent-divergent channel in which the air mixed with air treatment chemical compresses, at a converging cone section, toward a throat of the convergent-divergent channel and expands, at a diverging cone section, away from the throat and through the outlet of the housing, and

wherein a lower edge of the converging cone section is positioned entirely above the entire substrate.

2. The device of claim 1, wherein the converging cone section is positioned below the diverging section of the convergent-divergent channel.

3. The device of claim 1, wherein a plurality of substrates are stacked upstream from the lower end of the converging cone section.

4. The device of claim 1, wherein an upper end of the diverging cone section is configured to receive a top cover, the upper end of the diverging cone section further providing a plurality of outlet slots for the outlet.

5. The device of claim 1, wherein the impeller extends through at least a portion of the diverging cone section of the convergent-divergent channel.

6. The device of claim 1, wherein the housing further comprises a refill retainer engaged with the lower edge of the converging cone section and a battery module, the refill retainer configured to receive the at least one substrate or a plurality of substrates in a stacked position.

7. The device of claim 1, wherein the convergent-divergent channel defines a 75 degree to a 105 degree angle between the converging cone section and the diverging cone section, the angle having a vertex at the throat of the channel.

8. A device for dispensing an air treatment chemical, the device comprising:

a housing including an exterior sidewall defining a convergent-divergent channel, the housing including an inlet for permitting air to enter into an interior space of the housing, the inlet comprising a plurality of inlet slots disposed 360 degrees circumferentially about the housing, and the housing including an outlet for permitting air mixed with air treatment chemical to exit the interior space, the outlet comprises a plurality of outlet slots evenly disposed 360 degrees circumferentially about the housing, and wherein the inlet is provided below the outlet on the housing;

a substrate positioned within the housing, the substrate bearing the air treatment chemical;

a power supply mounted within the housing;

a motor mounted within the housing, the motor being powered by the power supply; and

an impeller mounted within the housing and connected to the motor, the impeller comprising an enclosed impeller having multiple channels,

wherein the convergent-divergent channel includes a converging section that contracts in diameter along a length of the sidewall from a lower edge of the converging section to a throat of the convergent-divergent channel and a diverging section that expands in diameter along another length of the sidewall from the throat to the outlet of the housing, and

wherein the lower edge of the converging section is positioned entirely above the entire substrate.

9. The device of claim 8, wherein the impeller is mounted-to a top cover of the housing, the top cover of the housing configured to be received on an upper end of the diverging section of the convergent-divergent channel.

10. The device of claim 8, wherein the multiple channels of the impeller extend through at least a portion of the diverging section of the convergent-divergent channel.

11. The device of claim 8, wherein the multiple channels are sloped parallel to a portion of the sidewall defining the diverging section of the convergent-divergent channel.

12. The device of claim 8, wherein the multiple channels are angled opposite to the direction of rotation of the impeller.

13. The device of claim 8, wherein the multiple channels of the impeller include 10 channels to 20 channels.

14. The device of claim 8, wherein the sidewall defining the convergent-divergent channel defines a 75 degree to a 105 degree angle between the converging section and the diverging section, the angle having a vertex at the throat of the channel.

15. The device of claim 8, the power supply is mounted to a top cover of the housing.

16. The device of claim 8, wherein the power supply is mounted below the substrate positioned within the housing.

17. The device of claim 8, wherein a base portion of the housing includes plurality of inlet slots and receives a plurality of substrates configured to be aligned with the plurality of inlet slots.

18. The device of claim 17, wherein the plurality of substrates comprises two or three substrates.

19. The device of claim 8, wherein the sidewall further defines the plurality of inlet slots and the plurality of outlet slots, wherein both the plurality of inlet slots and outlet slots are orthogonal to a horizontal plane defining a top cover of the housing.

20. A device for dispensing an air treatment chemical, the device comprising:

a housing including an inlet for permitting air to enter into an interior space of the housing and including an outlet for permitting air mixed with air treatment chemical to exit the interior space, the inlet comprising a plurality of inlet slots disposed 360 degrees circumferentially about the housing, and the outlet comprising a plurality of outlet slots evenly disposed 360 degrees circumferentially about the housing;

a plurality of substrates mounted within the housing, each of the plurality of substrates bearing the air treatment chemical, and each of the plurality of substrates being disposed adjacent a separate spaced apart inlet slot of the plurality of inlet slots such that each of the plurality of substrates are in spaced apart relationship;

a power supply mounted within the housing;

a motor mounted within the housing, the motor being powered by the power supply; and

an impeller mounted within the housing and connected to the motor, the impeller being capable of moving air from the inlet adjacent the plurality of substrates so as to mix the air treatment chemical into the moving air, and then deliver a mixture of air and air treatment chemical through the outlet to outside of the housing,

wherein a refill retainer is disposed within the housing, and the refill retainer defines at least a portion of a convergent-divergent channel defining a flow pathway for the air mixed with air treatment chemical, which compresses at a converging section toward a throat of the convergent-divergent channel and expands at a diverging section away from the throat and through the outlet of the housing, wherein the refill retainer positions each substrate of the plurality of substrates between one inlet slot of the plurality of inlet slots and one cut-out of a plurality of cut-outs defined by the refill retainer;

wherein the impeller delivers the mixture at an inclined emission angle with respect to a plane defined by a top covering of the housing, and

wherein the impeller includes multiple channels defined between a plurality of flat fan blades sloped upwardly at an angle with respect to a horizontal plane, each channel having a channel outlet at the outlet of the housing and the channel outlet has an outlet emission angle with respect to a horizontal plane, the angle of the flat fan blades determines the outlet emission angle, and wherein the outlet emission angle ranging from approximately 20 degrees to 70 degrees, and

wherein a lower edge of the converging section is positioned entirely above the plurality of substrates.

21. The device of claim 20, wherein the inclined emission angle is 45 degrees.

22. The device of claim 20, wherein the impeller comprises an enclosed impeller, and the multiple channels are sloped parallel to the diverging section of the convergent-divergent channel and angled opposite to the direction of rotation of the impeller.

23. The device of claim 22, wherein the multiple channels of the impeller direct the air with air treatment chemical to exit out of the plurality of outlet slots at an angle directed above the top cover of the housing and away from the plurality of inlet slots.