Electric water heater having integrated lock

• US 10,378,791 B2
• Filed: 10/17/2016
• Issued: 08/13/2019
• Est. Priority Date: 10/17/2016
• Status: Active Grant

• Current Assignee: Rheem Manufacturing Company (Paloma Co., Ltd.)
• Original Assignee: Rheem Manufacturing Company (Paloma Co., Ltd.)
• Inventors: Hinton, Arthur Y., Chaudhry, Raheel A.
• Primary Examiner(s): Paschall, Mark H
• Application Number:
  US15/295,780
• Publication Number:
  US 20180106501A1
• Time in Patent Office: 1,030 Days
• Field of Search: 219494, 219497, 219507, 219509, 392447, 392451, 392454
• CPC Class Codes: F24H 1/202 with resistances
• CPC Class Codes: F24H 15/168 Reducing the electric power demand peak
• CPC Class Codes: F24H 15/174 Supplying heated water with desired temperature or desired range of temperature
• CPC Class Codes: F24H 15/219 after heating
• CPC Class Codes: F24H 15/223 in the water storage tank
• CPC Class Codes: F24H 15/238 Flow rate
• CPC Class Codes: F24H 15/281 Input from user
• CPC Class Codes: F24H 15/37 of electric heaters
• CPC Class Codes: F24H 15/395 Information to users, e.g. alarms
• CPC Class Codes: F24H 15/407 using electrical switching, e.g. TRIAC
• CPC Class Codes: F24H 15/421 using pre-stored data
• CPC Class Codes: F24H 15/45 remotely accessible
• CPC Class Codes: F24H 9/1818 Arrangement or mounting of electric heating means
• CPC Class Codes: F24H 9/2021 Storage heaters
• CPC Class Codes: F24H 9/28 characterised by the graphical user interface [GUI]
• CPC Class Codes: H05B 1/0283 For heating of fluids, e.g. water heaters

Abstract

A water heater has a tank and at least one heating element. A switch is disposed in an electric circuit between the heating element and a power source so that, if the switch is in a first state, the circuit is in an electrically conductive state and, if the switch is in a second state, the electric circuit is in an electrically non-conductive state. A controller is in operative communication with the switch and is responsive to a key so that actuation of the controller by the key transitions the switch between the first state and the second state.

Claims

1. A water heater, comprising:

(a) a tank having a wall defining a volume therein for holding water;

(b) a first heating element extending through the wall and into the volume, the first heating element configured for connection to a power source and so that, when connected to the power source, a portion of the first heating element within the volume generates heat;

(c) a connector configured for connection to the power source, and a first electric circuit between the connector and the first heating element;

(d) a switch, wherein the switch is disposed in the first electric circuit and the first electric circuit is configured so that, if the switch is in a first state, the first electric circuit is in an electrically conductive state between the connector and the first heating element and, if the switch is in a second state, the first electric circuit is in an electrically non-conductive state between the connector and the first heating element; and

(e) a controller comprising a processor, the controller in operative communication with the switch and responsive to a key so that actuation of the controller by the key transitions the switch between the first state and the second state, wherein the key is an alphanumeric code, and wherein the water heater further comprises an interface having an alphanumeric entry device, wherein the interface is in communication with the processor so that entry of the key via the alphanumeric entry device causes the interface to transmit the entered key to the processor.

2. The water heater as in claim 1, wherein the switch is a single pole switch, and the controller is a mechanical two-position lock.

3. The water heater as in claim 2, wherein the mechanical two-position lock is a pin tumbler lock, wherein the pin tumbler lock is in communication with the single pole switch so that actuation of the pin tumbler lock by a key between the two positions of the pin tumbler lock moves the single pole switch between the first state and the second state.

4. The water heater as in claim 1, wherein the switch is a triac, and wherein the processor is in communication with the triac so that the processor controls a gate signal to the triac.

5. The water heater as in claim 1, comprising a computer readable medium containing program instructions executable by the processor to cause the processor, upon receipt of the key from the interface, to control the switch to the first state.

6. The water heater as in claim 1, comprising a second heating element extending through the wall and into the volume, the second heating element configured for connection to the power source and so that, when connected to the power source, a portion of the second heating element within the volume generates heat.

7. The water heater as in claim 6, wherein the actuation of the controller by the key does not affect delivery of electric current from the power source to the second heating element.

8. A water heater, comprising:

(a) a tank having a wall defining a volume therein for holding water;

(b) a first heating element extending through the wall and into the volume, the first heating element configured for connection to a power source and so that, when connected to the power source, a portion of the first heating element within the volume generates heat;

(c) a second heating element extending through the wall and into the volume, the second heating element configured for connection to the power source and so that, when connected to the power source, a portion of the second heating element within the volume generates heat;

(d) a connector configured for connection to the power source, a first electric circuit between the connector and the first heating element, and a second electric circuit between the connector and the second heating element;

(e) a switch, wherein the switch is disposed in the first electric circuit and the first electric circuit is configured so that, if the switch is in a first state, the first electric circuit is in an electrically conductive state between the connector and the first heating element via the switch and, if the switch is in a second state, the first electric circuit is in an electrically non-conductive state between the connector and the first heating element; and

(f) a controller in operative communication with the switch and responsive to a key so that actuation of the controller by the key transitions the switch between the first state and the second state, wherein the actuation of the controller by the key does not affect delivery of electric current from the power source to the second heating element.

9. The water heater as in claim 8, wherein the switch is a single pole switch, and the controller is a mechanical two-position lock.

10. The water heater as in claim 9, wherein the mechanical two-position lock is a pin tumbler lock, wherein the pin tumbler lock is in communication with the single pole switch so that actuation of the pin tumbler lock by a key between the two positions of the pin tumbler lock moves the single pole switch between the first state and the second state.

11. The water heater as in claim 8, wherein the controller comprises a processor in electrical communication with the switch.

12. The water heater as in claim 11, wherein the switch is a triac, and wherein the processor is in communication with the triac so that the processor controls a gate signal to the triac.

13. The water heater as in claim 11, wherein the key is an alphanumeric code, and wherein the water heater further comprises an interface having an alphanumeric entry device, wherein the interface is in communication with the processor so that entry of the key via the alphanumeric entry device causes the interface to transmit the entered key to the processor.

14. The water heater as in claim 11, comprising a computer readable medium containing program instructions executable by the processor to cause the processor, upon receipt of the key from the interface, to control the switch to the first state.

15. A water heater, comprising:

(a) a water tank defining a volume;

(b) a plurality of electric heating elements extending into the volume of the water tank;

(c) a plurality of circuit loops, each circuit loop including a respective electric heating element of the plurality of electric heating elements so that when each circuit loop is complete between a power source and its respective heating element, each circuit loop causes electric current flow through the respective electric heating element to thereby generate heat in the water tank, and also including a respective thermostat that is both disposed adjacent the water tank so that the respective thermostat detects temperature of water in the water tank, and that is configured to complete and disable a respective said circuit loop in response to a detected temperature; and

(d) a circuit breaker disposed in at least one of the plurality of circuit loops, the circuit breaker defining a conductive state in which the circuit breaker conducts electricity through the at least one circuit loop and a non-conductive state in which the circuit breaker disables electric current flow through the at least one circuit loop and defining an activation lock so that engagement of a key with the activation lock enables conversion of the circuit breaker between the conductive and non-conductive states, wherein the engagement of the activation lock by the key does not affect delivery of electric current flow from the power source through a remainder of the plurality of circuit loops.