Method and apparatus for monitoring the flow of mixtures of fluid in a pipe

• US 10,378,941 B2
• Filed: 04/30/2014
• Issued: 08/13/2019
• Est. Priority Date: 04/30/2013
• Status: Active Grant

• Current Assignee: EnerCorp Engineered Solutions LLC (EnerCorp Sand Solutions)
• Original Assignee: Iphase Limited
• Inventors: McCann, Dominic Patrick, Forbes, Kevin John, Hunt, Andrew
• Primary Examiner(s): Seo, Justin
• Assistant Examiner(s): Royston, John M
• Application Number:
  US14/888,019
• Publication Number:
  US 20160076926A1
• Time in Patent Office: 1,931 Days
• CPC Class Codes: E21B 47/113 using electrical indications; using light radiations
• CPC Class Codes: G01F 1/58 by electromagnetic flowmeters
• CPC Class Codes: G01F 1/584 constructions of electrodes, accessories therefor
• CPC Class Codes: G01F 1/586 constructions of coils, magnetic circuits, accessories therefor G01F1/582 takes precedence; magnet; inductances; transformers; selection of materials for their magnetic properties per se H01F
• CPC Class Codes: G01F 1/588 combined constructions of electrodes, coils or magnetic circuits, accessories therefor
• CPC Class Codes: G01F 1/60 Circuits therefor
• CPC Class Codes: G01F 1/712 using auto-correlation or cross-correlation detection means
• CPC Class Codes: G01F 1/74 Devices for measuring flow of a fluid or flow of a fluent solid material in suspension in another fluid
• CPC Class Codes: G01F 15/02 Compensating or correcting for variations in pressure, density or temperature
• CPC Class Codes: G01N 27/02 by investigating impedance
• CPC Class Codes: G01N 27/226 Construction of measuring vessels; Electrodes therefor
• CPC Class Codes: G01N 33/2823 raw oil, drilling fluid or polyphasic mixtures hydrocarbon content of earth materials G01N33/241; prospecting G01V; drilling per se E21B
• CPC Class Codes: G01P 5/18 by measuring the time taken to traverse a fixed distance
• CPC Class Codes: G01V 3/10 using induction coils
• CPC Class Codes: G01V 3/104 using several coupled or uncoupled coils G01V3/101 takes precedence

Abstract

A monitoring apparatus for monitoring a multiphase flow in a pipe, the apparatus comprising: a first monitoring module coupled to the pipe and adapted to provide first output data representing a respective concentration of one phase of a plurality of phases, or a mixture of at least two of the phases, in the multiphase flow by processing at least one first variable representing electrical permittivity of one phase or a mixture of at least two of the phases of the multiphase flow; a second monitoring module coupled to the pipe and adapted to provide second output data representing a respective concentration of one phase, or a mixture of at least two of the phases, of the plurality of phases in the multiphase flow by processing at least one second variable representing electrical conductivity of one phase or a mixture of at least two of the phases of the multiphase flow; and a third monitoring module coupled to the pipe and adapted to provide third output data representing a respective velocity of at least one phase of the plurality of phases in the multiphase flow by processing at least one third variable representing velocity of at least one of the phases. There is a further provided a monitoring method for monitoring a multiphase flow in a pipe. There is a further provided an oil well system including a plurality of oil wells, and one or more monitoring apparatus for monitoring a multiphase flow in a pipe. There is a further provided a method of operating an oil well system using a multiphase fluid flow model which is calibrated or modified based on measured parameters of the multiphase flow.

Claims

1. A monitoring apparatus for monitoring a multiphase flow in a pipe, the apparatus comprising:

a. a first monitoring module coupled to the pipe and adapted to transmit a varying electrical field into the multiphase flow and to receive a resultant first varying electrical field from the multiphase flow to provide first output data representing a respective concentration of one phase of a plurality of phases, or a mixture of at least two of the phases, in the multiphase flow by processing at least one first variable representing electrical permittivity of one phase or a mixture of at least two of the phases of the multiphase flow;

b. a second monitoring module coupled to the pipe and adapted to transmit a varying magnetic field into the multiphase flow and to receive a resultant secondary varying magnetic field from the multiphase flow to provide second output data representing a respective concentration of one phase, or a mixture of at least two of the phases, of the plurality of phases in the multiphase flow by processing at least one second variable representing electrical conductivity of one phase or a mixture of at least two of the phases of the multiphase flow; and

c. a third monitoring module coupled to the pipe and adapted to transmit a further varying magnetic field into the multiphase flow and to receive a further resultant varying electrical field from the multiphase flow to provide third output data representing a respective velocity of at least one phase of the plurality of phases in the multiphase flow by processing at least one third variable representing velocity of at least one of the phases,

wherein each of the first, second and third monitoring modules is adapted respectively to provide the first, second or third output data in a form representing the respective first, second or third variable across plural cells of a cellular grid extending across at least a portion of the cross-sectional area of an interior of the pipe; and

d. a processing system for processing the first, second and third data to combine the first, second and third data to provide combined data representing all constituents of the multiphase flow across plural cells of the cellular grid extending across at least the portion of the cross-sectional area of the interior of the pipe;

wherein the first monitoring module is adapted to provide the first output data in a form representing the concentration of at least one or each of the phases, the second monitoring module is adapted to provide the second output data in a form representing the concentration of at least one or each of the phases and the third monitoring module is adapted to provide the third output data in a form representing the velocity of at least one or each of the phases, to provide the first, second and third output data which are processed by the processing system to provide the combined data representing the concentration, density and velocity of at least one of the phases.

2. An apparatus according to claim 1 further comprising a display device for visually displaying a sequence of images representing changes in the respective first, second and/or third variables with time, and a storage device for storing the first, second and/or third output data.

3. An apparatus according to claim 1 further comprising a comparator for comparing an image, or mathematical representation of an image, related to at least one or each of the first, second or third output data to a stored or modelled image, or mathematical representation of a stored or modelled image.

4. An apparatus according to claim 3 further comprising a controller for controlling the multiphase flow in the pipe in response to an output of the comparator.

5. An apparatus according to claim 1 wherein at least one, or each, of the first, second and third monitoring modules is adapted respectively to provide the first, second or third output data in a form representing plural physical parameters of at least one of the phases, and wherein the physical parameters include a density of at least one of the phases or of at least two of the phases.

6. An apparatus according to claim 1 wherein the first, second and third monitoring modules are adapted to provide the first, second and third output data which are processed by the processing system to provide the combined data representing the concentration, density and velocity of each of the phases.

7. An apparatus according to claim 1 wherein the first monitoring module comprises a first transmitter system adapted to transmit electromagnetic signals of a first type, a first receiver system adapted to receive electromagnetic signals of the first type, the first transmitter and receiver systems comprising a plurality of electrodes located at respective angular positions around a circumference of the pipe, a first analyzer adapted to determine a first difference between the transmitted and received electromagnetic signals of the first type, and a first processor adapted to process first data representing the first difference to provide first output data representing a respective concentration of one phase, or a mixture of at least two of the phases, of the plurality of phases in the multiphase flow, the processing including the at least one first variable representing electrical permittivity of one phase or the mixture of at least two of the phases.

8. An apparatus according to claim 7 further comprising a first control system adapted to control the operation of the electrodes whereby the electrodes are intermittently energized to act as a sequence of transmitter and receiver pairs to provide a sequence of electromagnetic signals between the transmitters and receivers across different regions of the cross-sectional area of the pipe and wherein the first control system is adapted to control the operation of the electrodes whereby successive electromagnetic signals have different electrodes acting as transmitters and for each transmitter the remaining electrodes act as receivers.

9. An apparatus according to claim 8 wherein the first control system is adapted to control the operation of the electrodes whereby in a single monitoring cycle all of the electrodes sequentially act as a transmitter and for each transmitter at least one or all of the remaining electrodes act as receivers and wherein the first control system is adapted to control the operation of the electrodes whereby one or more first electrodes are configured to act as transmitters and one or more second electrodes are configured to act as receivers.

10. An apparatus according to claim 7 wherein the first transmitter and receiver systems comprise an annular array of electrodes around a circumference of the pipe or wherein the first transmitter and receiver systems together comprise at least two annular arrays of electrodes around a circumference of the pipe, the at least two annular arrays being mutually separated along a flow direction of the pipe and wherein the first processor is adapted to process respective first data from the at least two arrays to provide first output data additionally representing a velocity of at least one phase, or a mixture of at least two of the phases, of the plurality of phases in the multiphase flow.

11. An apparatus according to claim 1 wherein the second monitoring module comprises a second transmitter system adapted to transmit magnetic field signals of a second type, a second receiver system adapted to receive the magnetic field signals of the second type, the second transmitter and receiver systems comprising a plurality of coils located at respective angular positions around the circumference of the pipe, a second analyzer adapted to determine a second difference between the transmitted and received magnetic field signals of the second type, and a second processor adapted to process second data representing the second difference to provide second output data representing a respective concentration of phase, or a mixture of at least two of the phases, of the plurality of phases in the multiphase flow, the processing including the at least one second variable representing electrical conductivity of one phase or a mixture of at least two of the phases.

12. An apparatus according to claim 11 further comprising a second control system adapted to control the operation of the coils whereby the coils are intermittently energized to act as a sequence of transmitter and receiver pairs to provide a sequence of magnetic field signals between the transmitters and receivers across different regions of the cross-sectional area of the pipe and wherein the second control system is adapted to control the operation of the coils whereby successive magnetic field signals have different transmitters and for each transmitter the remaining coils act as receivers.

13. An apparatus according to claim 12 wherein the second control system is adapted to control the operation of the coils whereby in a single monitoring cycle all of the coils sequentially act as a transmitter and for each transmitter at least one or all of the remaining coils act as receivers and wherein the second control system is adapted to control the operation of the coils whereby one or more first coils are configured to act as transmitters and one or more second coils are configured to act as receivers.

14. An apparatus according to claim 11 wherein the second transmitter and receiver systems comprise an annular array of coils around a circumference of the pipe or wherein the second transmitter and receiver systems together comprise at least two annular arrays of coils around a circumference of the pipe, the at least two annular arrays being mutually separated along a flow direction of the pipe and wherein the second processor is adapted to process respective second data from the at least two arrays to provide second output data additionally representing a velocity of at least one phase of the plurality of phases in the multiphase flow.

15. An apparatus according to claim 11 wherein the first monitoring module comprises a first transmitter system adapted to transmit electromagnetic signals of a first type, a first receiver system adapted to receive electromagnetic signals of the first type, the first transmitter and receiver systems comprising a plurality of electrodes located at respective angular positions around a circumference of the pipe, a first analyzer adapted to determine a first difference between the transmitted and received electromagnetic signals of the first type, and a first processor adapted to process first data representing the first difference to provide first output data representing a respective concentration of one phase, or a mixture of at least two of the phases, of the plurality of phases in the multiphase flow, the processing including the at least one first variable representing electrical permittivity of one phase or the mixture of at least two of the phases and wherein at least one, or each, coil of the second monitoring module is connected to the first monitoring module so as also to also function as an electrode of the first monitoring module.

16. An apparatus according to claim 1 wherein the third monitoring module is adapted to provide third output data representing the velocity of an aqueous phase of the plurality of phases in the multiphase flow by processing a third variable representing velocity of the aqueous phase.

17. An apparatus according to claim 1 wherein the third monitoring module comprises a third transmitter system comprising at least two transmitter coils between which the pipe is located and adapted to transmit electromagnetic signals of a third type, a third receiver system comprising a plurality of receiver electrodes located at respective angular positions around the circumference of the pipe and adapted to receive electromagnetic signals of the third type, a third analyzer adapted to determine third data representing velocity from at least the received electromagnetic signals of the third type, and a third processor adapted to process the third data to provide third output data representing a respective velocity of at least one phase of the plurality of phases in the multiphase flow, and wherein the third analyzer and third processor are adapted to provide third output data representing a distribution of velocities at different locations across at least a portion of a cross-sectional area of the multiphase flow.

18. An apparatus according to claim 17 further comprising a third control system adapted to control the operation of the transmitter coils whereby the coils are energized with a variable electrical current to provide a varying magnetic flux across at least a portion of the cross-sectional area of the pipe.

19. An apparatus according to claim 18 wherein the third control system is adapted for controlling the operation of the receiver electrodes whereby the receiver electrodes simultaneously act as receivers to provide a plurality of electromagnetic signals between the transmitter coils and receiver electrodes across different regions of the cross-sectional area of the pipe.

20. An apparatus according to claim 17 wherein the first monitoring module comprises a first transmitter system adapted to transmit electromagnetic signals of a first type, a first receiver system adapted to receive electromagnetic signals of the first type, the first transmitter and receiver systems comprising a plurality of electrodes located at respective angular positions around a circumference of the pipe, a first analyzer adapted to determine a first difference between the transmitted and received electromagnetic signals of the first type, and a first processor adapted to process first data representing the first difference to provide first output data representing a respective concentration of one phase, or a mixture of at least two of the phases, of the plurality of phases in the multiphase flow, the processing including the at least one first variable representing electrical permittivity of one phase or the mixture of at least two of the phases, wherein the third receiver system comprises an annular array of receiver electrodes around a circumference of the pipe and wherein the plurality of electrodes of the first transmitter and receiver systems and the receiver electrodes of the third receiver system are arranged in a common annular array.

21. An apparatus according to claim 20 wherein the second monitoring module comprises a second transmitter system adapted to transmit magnetic field signals of a second type, a second receiver system adapted to receive the magnetic field signals of the second type, the second transmitter and receiver systems comprising a plurality of coils located at respective angular positions around the circumference of the pipe, a second analyzer adapted to determine a second difference between the transmitted and received magnetic field signals of the second type, and a second processor adapted to process second data representing the second difference to provide second output data representing a respective concentration of phase, or a mixture of at least two of the phases, of the plurality of phases in the multiphase flow, the processing including the at least one second variable representing electrical conductivity of one phase or a mixture of at least two of the phases and wherein the plurality of coils of the second transmitter and receiver systems and the receiver electrodes of the third receiver system are arranged in a common annular array.

22. An apparatus according to claim 21 wherein the plurality of electrodes of the first transmitter and receiver systems, the plurality of coils of the second transmitter and receiver systems and the plurality of receiver electrodes of the third receiver system are arranged in a common annular array.

23. An apparatus according to claim 22 wherein the plurality of electrodes of the first transmitter and receiver systems, the plurality of coils of the second transmitter and receiver systems and the plurality of receiver electrodes of the third receiver system are provided by a common annular array of coils, the coils selectively acting as electrodes of the first transmitter and receiver systems, coils of the second transmitter and receiver systems and receiver electrodes of the third receiver system.

24. An apparatus according to claim 1 wherein the first, second and third monitoring modules are coupled to a pipe of, or connected to, an oil well and wherein the pipe is in, or connected to, a subsea oil well, an oil well drilling platform or a land-based oil well.