Battery module array

• US 10,381,679 B2
• Filed: 04/01/2015
• Issued: 08/13/2019
• Est. Priority Date: 04/03/2014
• Status: Active Grant

• Current Assignee: LG Energy Solution Limited (LG Corporation)
• Original Assignee: LG Chem Limited (LG Corporation)
• Inventors: Choi, Jong-Woon, Mun, Jeong-O, Kang, Dal-Mo
• Primary Examiner(s): D'Aniello, Nicholas P
• Application Number:
  US14/897,517
• Publication Number:
  US 20160141712A1
• Time in Patent Office: 1,595 Days
• CPC Class Codes: B60L 53/00 Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
• CPC Class Codes: H01M 10/0481 Compression means other than compression means for stacks of electrodes and separators
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/482 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/613 Cooling or keeping cold
• CPC Class Codes: H01M 10/647 Prismatic or flat cells, e.g. pouch cells
• CPC Class Codes: H01M 10/653 characterised by electrically insulating or thermally conductive materials
• CPC Class Codes: H01M 10/6551 Surfaces specially adapted for heat dissipation or radiation, e.g. fins or coatings
• CPC Class Codes: H01M 10/6555 arranged between the cells
• CPC Class Codes: H01M 2010/4271 Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
• CPC Class Codes: H01M 2220/10 Batteries in stationary systems, e.g. emergency power source in plant
• CPC Class Codes: H01M 2220/20 Batteries in motive systems, e.g. vehicle, ship, plane
• CPC Class Codes: H01M 2220/30 Batteries in portable systems, e.g. mobile phone, laptop
• CPC Class Codes: H01M 50/211 adapted for pouch cells
• CPC Class Codes: H01M 50/227 Organic material
• CPC Class Codes: H01M 50/247 specially adapted for portable devices, e.g. mobile phones, computers, hand tools or pacemakers
• CPC Class Codes: H01M 50/271 Lids or covers for the racks or secondary casings
• CPC Class Codes: H01M 50/291 characterised by their shape
• CPC Class Codes: H01M 50/293 characterised by the material
• CPC Class Codes: H01M 50/505 comprising a single busbar
• CPC Class Codes: H01M 50/569 : Constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals battery terminal connectors with integrated measuring arrangements G01R31/364
• CPC Class Codes: H02J 7/00 : Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: Y02E 60/10 : Energy storage using batteries
• CPC Class Codes: Y02P 70/50 : Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y02T 10/70 : Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 : Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/14 : Plug-in electric vehicles

Abstract

Disclosed is a battery module array including battery modules, which may have improved space utilization. The battery module array includes a plurality of battery modules, each having two secondary battery cells, a module frame and a cooling fin. If the battery module array is configured using the above battery modules, space utilization may be improved.

Claims

1. A battery module array, comprising:

a plurality of battery modules, each having two secondary battery cells, a module frame and a cooling fin, each battery module having a first electrode lead extending from a front of the battery module and a second electrode lead extending from a rear of the battery module;

end plates provided at both sides of a battery module assembly configured by assembling the plurality of battery modules;

a ‘

[’

-shaped tension bar coming in contact with a top end of the battery module assembly and fixed to the end plates;

a U-shaped sensing line assembly having a central portion, a first side and a second side and a first plurality of connectors connected to and extending from the first side to electrically connect to the first electrode leads of the battery modules and a second plurality of the connectors connected to and extending from the second side to electrically connect to the second electrode leads of the battery modules;

a terminal bus bar configured to electrically connect the electrode leads of the battery modules included in the battery module assembly to each other;

a front cover configured to cover an entire front surface of the battery module assembly; and

a rear cover configured to cover an entire rear surface of the battery module assembly,

wherein the front cover and rear cover extend between the end plates,

wherein the central portion of the sensing line assembly extends over an outside surface of one of the end plates and between the front cover and rear cover,

wherein the plurality of battery modules are stacked in a first direction extending between the end plates,

wherein the first side of the sensing line assembly extends from the central portion in the first direction and directly contacts electrode leads of the front surface of the battery module assembly, the first side of the sensing line assembly being between the battery module assembly and the front cover, and

wherein the second side of the sensing line assembly extends from the central portion in the first direction and directly contacts electrode leads of the rear surface of the battery module assembly, the second side of the sensing line assembly being between the battery module assembly and the rear cover.

2. The battery module array according to claim 1, wherein the module frame has a rectangular frame shape, has a slit formed at a bottom surface thereof so that the cooling fin is inserted therein, and is interposed between the two secondary battery cells.

3. The battery module array according to claim 1, wherein the module frame has a rectangular frame shape, has a side to which the cooling fin is coupled, and is configured to surround outer surfaces of the two secondary battery cells.

4. The battery module array according to claim 1, wherein the battery module array further includes an insulation sheet interposed between the battery module assembly and the end plate.

5. The battery module array according to claim 4, wherein the insulation sheet is made of ethylene propylene diene monomer (EPDM) rubber.

6. The battery module array according to claim 1, wherein the end plate has a groove in which a thread is formed,

wherein the tension bar has a groove formed at a location corresponding to the groove of the end plate, and

wherein the end plate and the tension bar are fixed to each other by means of a bolt.

7. The battery module array according to claim 1, wherein the central portion of the sensing line assembly includes a connector for coupling with an external device.

8. The battery module array according to claim 1, further comprising an electrode terminal on an exterior surface of the front cover, the electrode terminal electrically connected to the terminal bus bar.

9. A battery pack, comprising:

a battery module array defined in claim 1; and

a battery protection circuit.

10. A battery operating system, comprising:

a battery pack defined in the claim 9; and

a load configured to receive power from the battery pack.

11. The battery operating system according to claim 10, wherein the load is an electric-driven unit or a portable device.

12. The battery module array according to claim 1, wherein the sensing line assembly further comprises a connector for coupling with an external measurement device between the first side and the second side.

15. The battery module array according to claim 1, wherein the sensing line assembly comprises a single line, and

wherein the single line electrically connected to electrode leads of the plurality of battery modules.

13. A battery module array, comprising:

a plurality of battery modules forming a battery module assembly, each battery module having two secondary battery cells, a module frame and a cooling fin, each battery module having a first electrode lead extending from a front of the battery module and a second electrode lead extending from a rear of the battery module;

a housing encasing the battery modules assembly having a front cover, a rear cover and a pair of end plates; and

a U-shaped sensing line assembly having a central portion, a first side and a second side and a first line of connectors connected to and extending from the first side and electrically connected to the first electrode leads of the battery modules and a second line of connectors connected to and extending from the second side and electrically connected to the second electrode leads of the battery modules,

wherein the front cover covers an entire front surface of the battery module assembly,

wherein the rear cover covers an entire rear surface of the battery module assembly,

wherein the front cover and rear cover extend between the end plates,

wherein the central portion of the sensing line assembly extends over an outside surface of one of the end plates and between the front cover and rear cover,

wherein the plurality of battery modules are stacked in a first direction extending between the end plates,

wherein the first side of the sensing line assembly extends from the central portion in the first direction and directly contacts electrode leads of the front surface of the battery module assembly, the first side being between the battery of the sensing line assembly and the front cover, and

wherein the second side of the sensing line assembly extends from the central portion in the first direction and directly contacts electrode leads of the rear surface of the battery module assembly, the second side of the sensing line assembly being between the battery of the sensing line assembly and the rear cover.

14. The battery module array according to claim 13, wherein the central portion of the sensing line assembly further comprises a connector for coupling with an external measurement device between the first side and the second side.

16. The battery module array according to claim 13, wherein the sensing line assembly comprises a single line, and

wherein the single line is electrically connected to electrode leads of the plurality of battery modules.