Active cover plates

• US 10,381,789 B2
• Filed: 01/10/2019
• Issued: 08/13/2019
• Est. Priority Date: 08/01/2011
• Status: Active Grant

• Current Assignee: Snaprays, LLC
• Original Assignee: Snaprays, LLC
• Inventors: Smith, Jeremy C., Robinson, R. Camden, Knight, Darren C., Johnson, Martin
• Primary Examiner(s): Patel, Dhiru R
• Application Number:
  US16/244,838
• Publication Number:
  US 20190148892A1
• Time in Patent Office: 215 Days
• CPC Class Codes: G05F 3/02 Regulating voltage or current
• CPC Class Codes: H01R 13/26 Pin or blade contacts for sliding co-operation on one side only for modular jack type connectors H01R24/62
• CPC Class Codes: H01R 13/6675 with built-in power supply
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 24/78 with additional earth or shield contacts
• CPC Class Codes: H02G 3/14 Fastening of cover or lid to box
• CPC Class Codes: H05K 5/03 Covers

Abstract

A variety of active cover plate configurations with prongs configured to contact side screw terminals of electrical receptacles are described.

Claims

1. An active cover plate comprising:

a face plate comprising an aperture;

a prong extending from a back of the face plate, wherein the prong comprises;

rear insulation comprising at least three sides defining an interior space;

front insulation abutting the rear insulation and further enclosing the interior space, wherein the rear insulation and front insulation define an opening to the interior space; and

an electrical contact extending inboard through the opening, wherein the electrical contact is to contact a side screw terminal of an electrical receptacle.

2. The active cover plate of claim 1, wherein the prong further comprises an upright, wherein the upright is enclosed within the interior space.

3. The active cover plate of claim 2, wherein the rear insulation covers at least a portion of a back of the upright, at least a portion of sides of the upright, and at least a portion of a front of the upright.

4. The active cover plate of claim 1, further comprising a back plate, wherein the back plate is joined to the face plate and wherein the rear insulation is an integrally formed element of the back plate.

5. The active cover plate of claim 1, further comprising a back plate, wherein the back plate and the face plate are joined by multiple posts extending transversely from the face plate to engage multiple holes in the back plate, each hole corresponding to a post.

6. The active cover plate of claim 1, wherein the electrical contact comprises a bowed contact extending through the opening and wherein a terminal end of the bowed contact extends into a cavity in the prong, the terminal end of the bowed contact being configured to move farther into the cavity when the bowed contact is compressed.

7. The active cover plate of claim 1, wherein the prong further comprises an upright wherein a first end of the electrical contact is connected to the upright and a second end of the electrical contact is not connected to the upright and is free to move with respect to the upright.

8. The active cover plate of claim 1, wherein the front insulation and rear insulation interface to form the opening.

9. An active cover plate comprising:

a face plate;

a prong extending from a back of the face plate, wherein the prong comprises;

(1) a metal clip comprising an upright and a spring; and

(2) an insulating element comprising at least three solid sides and an at least partially open side, wherein the at least three solid sides cover at least a portion of at least three sides of the upright;

a circuit; and

a wire connecting the metal clip to the circuit;

wherein the spring extends from the upright and out of the at least partially open side of the insulating element.

10. The active cover plate of claim 9, further comprising a back plate, wherein the back plate is joined to the face plate and wherein at least a portion of the insulating element is an integrally formed element of the back plate.

11. The active cover plate of claim 9, wherein the insulating element comprises rear insulation and front insulation, wherein the front insulation comprises a protrusion on the face plate extending rearward to cover at least a portion of the inboard side of the metal clip.

12. The active cover plate of claim 11, wherein the metal clip comprises a formed metal sheet connected at a base end to the face plate and the upright, wherein the spring is connected to the upright at a bend, wherein the protrusion on the face plate at least partially covers an inboard side of the formed metal sheet between the base end and the bend.

13. The active cover plate of claim 9, wherein the insulating element substantially covers at least four sides of the upright.

14. The active cover plate of claim 9, wherein the insulating element substantially covers an outboard side, a left side, a right side and at least a portion of an inboard side of the upright.

15. The active cover plate of claim 9, wherein the insulating element comprises a slot, wherein the upright engages with the slot to secure the spring with respect to the insulation.

16. The active cover plate of claim 9, wherein the spring comprises a first electrical contact and the prong further comprises a second electrical contact, wherein the first contact and second contact are transversely or longitudinally offset from each other.

17. The active cover plate of claim 16, wherein the first contact and second contact comprise a first bowed contact and a second bowed contact.

18. The active cover plate of claim 16, wherein the prong comprises one support supporting both the first contact and second contact.

19. The active cover plate of claim 18, wherein the support comprises a conductive base and wherein the first contact and second contact are electrically connected to each other by circuitry or electrically connected by the conductive base.

20. An active cover plate configured to interface with an electrical receptacle comprising:

a face plate comprising an aperture; and

at least one prong extending from a back of the face plate, wherein the prong comprises;

insulation comprising a cavity, an inboard surface, and an outboard surface, and

a metal clip comprising (1) a support at least partially disposed in the cavity and (2) a contact, wherein at least a portion of the contact extends from the support through an opening in the inboard surface of the insulation.

21. The active cover plate of claim 20, wherein the contact and the support are formed from a single piece of sheet metal and wherein the opening comprises an aperture in a side of the cavity, wherein at least a portion of the support is secured in the cavity and at least a portion of the contact extends from the support through an opening in the cavity.

22. The active cover plate of claim 20, wherein the insulation comprises upper and lower insulation wherein the upper and lower insulation interface to form the cavity, wherein at least a portion of the support is disposed in and secured in the cavity.

23. The active cover plate of claim 20, wherein the contact comprises a first end secured to the support, a middle portion extending from the opening in the insulation, and an opposite free end extending into the cavity and configured to move within the cavity.

24. The active cover plate of claim 20, wherein the contact comprises a bowed contact with one end secured to the support and an opposite end of the bowed contact extends into the cavity, wherein the opposite end of the bowed contact is configured to extend deeper into the cavity when the bowed contact is compressed and to retract when the contact relaxes.

25. The active cover plate of claim 20, wherein the insulation comprises a slot and wherein the support is retained in the slot.

26. The active cover plate of claim 20, wherein the contact comprises a bowed contact and the support is secured in a slot in the insulation and the bowed contact extends from the support and terminates in a free end that is captured in the cavity and is configured to move within the cavity.