High voltage nanosecond pulser with variable pulse width and pulse repetition frequency

• US 10,382,022 B2
• Filed: 03/15/2018
• Issued: 08/13/2019
• Est. Priority Date: 11/14/2013
• Status: Active Grant

• Current Assignee: EHT Ventures LLC
• Original Assignee: Eagle Harbor Technolologies, Inc.
• Inventors: Prager, James R., Ziemba, Timothy M., Miller, Kenneth E., Carscadden, John G., Slobodov, Ilia
• Primary Examiner(s): Retebo, Metasebia T
• Application Number:
  US15/921,650
• Publication Number:
  US 20180205369A1
• Time in Patent Office: 516 Days
• Field of Search: 327304
• CPC Class Codes: H03K 17/005 with several inputs only
• CPC Class Codes: H03K 17/56 by the use, as active elements, of semiconductor devices using diodes H03K17/74
• CPC Class Codes: H03K 3/57 the switching device being a semiconductor device

Abstract

A nanosecond pulser is disclosed. In some embodiments, the nanosecond pulser may include one or more switch circuits including one or more solid state switches, a transformer, and an output. In some embodiments, the transformer may include a first transformer core, a first primary winding wound at least partially around a portion of the first transformer core, and a secondary winding wound at least partially around a portion of the first transformer core. In some embodiments, each of the one or more switch circuits are coupled with at least a portion of the first primary winding. In some embodiments, the output may be electrically coupled with the secondary winding and outputs electrical pulses having a peak voltage greater than about 1 kilovolt and a rise time of less than 150 nanoseconds or less than 50 nanoseconds.

Claims

1. A nanosecond pulser comprising:

a circuit board;

one or more switch circuits including one or more solid state switches;

a transformer comprising;

a first transformer core;

a second transformer core;

a first primary winding wound at least partially around a portion of the first transformer core, each of the one or more switch circuits are coupled with at least a portion of the first primary winding; and

a secondary winding wound at least partially around a portion of the first transformer core and a portion of the second transformer core; and

an output electrically coupled with the secondary winding that outputs electrical pulses having a peak voltage greater than about 1 kilovolt and a rise time of less than 150 nanoseconds;

wherein the first transformer core comprises a first hole having a central axis;

wherein the second transformer core comprises a second hole having a central axis;

wherein the circuit board comprises a circuit board hole having a central axis that is aligned with the central axis of the first hole of the first transformer and the central axis of the second hole of the second transformer; and

wherein the secondary winding passes through the first hole in the first transformer core, the second hole in the second transformer core, and the circuit board hole in the circuit board.

2. The nanosecond pulser according to claim 1, further comprising a pulse compression circuit disposed between the secondary winding and the output.

3. The nanosecond pulser according to claim 2, wherein the pulse compression circuit comprises at least a saturable inductor arranged in series with the output and a secondary capacitor arranged in parallel with the output.

4. The nanosecond pulser according to claim 3, wherein the saturable inductor comprises an inductance less than about 100 μ

H and the secondary capacitor comprises a capacitance less than about 100 nF.

5. The nanosecond pulser according to claim 3, wherein the saturable inductor is arranged in parallel with the output.

6. The nanosecond pulser according to claim 1, wherein the first primary winding comprises a plurality of primary windings wound at least partially around a portion of the first transformer core, and wherein each of the one or more switch circuits are coupled with a subset of the primary windings.

7. The nanosecond pulser according to claim 1, further comprising a second one or more switch circuits,

wherein the transformer further comprises a second transformer core and a second primary winding wound at least partially around a portion of the second transformer core,

wherein one or more of the second one or more switch circuits are coupled with the second primary windings, and

wherein the second primary winding is wound at least partially around a portion of the first transformer core and the second transformer core.

8. The nanosecond pulser according to claim 1, wherein the secondary winding passes through the first hole in the first transformer core and the first primary winding passes through the first hole in the first transformer core.

9. The nanosecond pulser according to claim 1,

wherein the circuit board comprises a plurality of secondary holes;

wherein the first primary winding terminates on the top surface of the circuit board; and

wherein the secondary winding passes through at least two of the plurality of secondary holes.

10. A nanosecond pulser comprising:

a first circuit board;

a first switch circuit;

a first transformer core;

a first primary winding electrically coupled with the first switch circuit and wrapped at least partially around the first transformer core;

a second switch circuit;

a second transformer core disposed adjacent to the first transformer core;

a second primary winding electrically coupled with the second switch circuit and wrapped at least partially around the second transformer core;

a secondary winding wrapped around the first transformer core and the second transformer core; and

an output coupled with the secondary winding;

wherein the first transformer core comprises a first hole;

wherein the second transformer core comprises a second hole;

wherein the first circuit board comprises a first circuit board hole having a central axis that is aligned with a central axis of the first hole of the first transformer and a central axis of the second hole of the second transformer; and

wherein the secondary winding passes through the first hole in the first transformer core, the second hole in the second transformer core, and the first circuit board hole in the first circuit board.

11. The nanosecond pulser according to claim 10, wherein the output provides electrical pulses having a peak voltage greater than about 1 kilovolt and a rise time of less than 150 nanoseconds.

12. The nanosecond pulser according to claim 10, wherein the first circuit board is disposed between the first transformer core and the second transformer core.

13. The nanosecond pulser according to claim 12,

wherein the first transformer core comprises a perimeter;

wherein the first transformer core is disposed on a top surface of the first circuit board; and

wherein the first primary winding comprises a first plurality of windings that are electrically coupled with the first circuit board near the perimeter of the first transformer core and near the first hole of the first transformer core.

14. The nanosecond pulser according to claim 13,

wherein the second transformer core comprises a perimeter;

wherein the second transformer core is disposed on a bottom surface of the first circuit board; and

wherein the second primary winding comprises a second plurality of windings that are electrically coupled with the circuit board near the perimeter of the second transformer core and near the second hole of the second transformer core.

15. The nanosecond pulser according to claim 10, further comprising a second circuit board comprising a second circuit board hole;

wherein the secondary winding passes through the first hole in the first transformer core, the second hole in the second transformer core, the first circuit board hole in the first circuit board and the second circuit board hole in the second circuit board.

16. The nanosecond pulser according to claim 10, further comprising a pulse compression circuit disposed between the secondary winding and the output.

17. The nanosecond pulser according to claim 10, wherein the secondary winding comprises a single conductor wrapped multiple times around the first transformer core and the second transformer core.

18. A nanosecond pulser comprising:

a circuit board;

one or more switch circuits including one or more solid state switches;

a fast capacitor disposed in series with the switch circuit;

a transformer comprising;

a first transformer core;

a second transformer core;

a first primary winding wound at least partially around a portion of the first transformer core, each of the one or more switch circuits are coupled with at least a portion of the first primary winding; and

a secondary winding wound at least partially around a portion of the first transformer core and a portion of the second transformer core; and

an output electrically coupled with the secondary winding that outputs electrical pulses having a peak voltage greater than about 1 kilovolt and a rise time of less than about 150 nanoseconds;

wherein the first transformer core comprises a first hole;

wherein the second transformer core comprises a second hole;

wherein the circuit board comprises a circuit board hole that is aligned with the first hole of the first transformer and the second hole of the second transformer; and

wherein the secondary winding passes through the first hole in the first transformer core, the second hole in the second transformer core, and the circuit board hole in the circuit board.

19. The nanosecond pulser according to claim 18, wherein any stray inductance associated with the connection between the one or more switch circuits and the fast capacitor is less than 50 nH.

20. The nanosecond pulser according to claim 18, wherein any stray inductance associated with the connection between the fast capacitor and the transformer is less than 50 nH.

21. The nanosecond pulser according to claim 18, wherein any stray inductance associated with the connection between the transformer and the one or more switch circuits is less than 50 nH.