Trigger lockout and kickback mechanism for surgical instruments

• US 10,383,649 B2
• Filed: 07/31/2015
• Issued: 08/20/2019
• Est. Priority Date: 01/14/2011
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Twomey, John R.
• Primary Examiner(s): Stransky, Katrina M
• Assistant Examiner(s): Schwiker, Katherine H
• Application Number:
  US14/814,602
• Publication Number:
  US 20150335341A1
• Time in Patent Office: 1,481 Days
• Field of Search: 2271781, 2271791, 2271752, 2271801
• CPC Class Codes: A61B 17/2909 Handles
• CPC Class Codes: A61B 17/295 combined with cutting implements
• CPC Class Codes: A61B 18/1445 at the distal end of a shaft, e.g. forceps or scissors at the end of a rigid rod
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/2946 Locking means
• CPC Class Codes: A61B 2018/00589 Coagulation
• CPC Class Codes: A61B 2018/00595 Cauterization
• CPC Class Codes: A61B 2018/0063 Sealing
• CPC Class Codes: A61B 2018/1455 having a moving blade for cutting tissue grasped by the jaws

Abstract

A forceps includes an end effector assembly including first and second jaw members, a blade, a lever member operably coupled to the end effector, a trigger member operably coupled to the blade and defining an actuation path therealong. A trigger safety member is pivotably coupled to the lever member such that, when the lever member is disposed in an initial position, the trigger safety member is disposed in a position blocking the trigger member. When the lever member is disposed in a compressed position, the trigger safety member is disposed in a position, wherein the trigger safety member is displaced from the actuation path to permit movement of the trigger member, wherein the safety member rotates relative to the lever member as a function of movement of the lever member to block/unblock the trigger member.

Claims

1. A surgical instrument, comprising:

an end effector assembly having an open position and a closed position;

a lever movable between a first position and a second position;

a driving member operably coupled to the end effector assembly and the lever such that movement of the lever between the first position and the second position moves the end effector assembly between the open position and the closed position;

a blade operably coupled to the end effector assembly and movable between a retracted position and a deployed position, wherein the end effector is movable between the open position and the closed position independently of movement of the blade;

a trigger member operably coupled to the blade and movable along an actuation path to move the blade between the retracted position and the deployed position; and

a trigger safety member directly coupled to the lever about a first pivot, directly coupled to the driving member about a second pivot, extending continuously and directly between the first and second pivots, and configured such that, when the lever is disposed in the first position, the trigger safety member is disposed in the actuation path to block actuation of the trigger member, and when the lever is disposed in the second position, the trigger safety member is displaced from the actuation path to permit actuation of the trigger member.

2. The surgical instrument of claim 1, wherein the trigger safety member rotates relative to the lever about the first pivot as a function of movement of the lever to block/unblock the trigger member.

3. The surgical instrument of claim 1, further comprising a housing enclosing at least a portion of the lever, the trigger member, and the trigger safety member.

4. The surgical instrument of claim 3, wherein the lever and the trigger member are operably coupled to the housing at different pivots.

5. The surgical instrument of claim 3, wherein the lever and the trigger member are operably coupled to the housing at a common pivot.

6. The surgical instrument of claim 1, wherein the end effector assembly includes first and second jaw members, at least one of the jaw members movable relative to the other between the open position and the closed position.

7. The surgical instrument of claim 1, further comprising at least one blade deployment member operably coupled between the blade and the trigger member.

8. The surgical instrument of claim 1, further comprising a latch mechanism configured to releasably secure the lever in the second position.

9. The surgical instrument of claim 1, wherein, when the lever is returned from the second position to the first position, the trigger safety member forcibly urges the trigger along the actuation path back to an un-actuated position.

10. A surgical instrument, comprising:

an end effector assembly movable between an open position and a closed position;

a lever movable between an initial position and a compressed position;

a driving member operably coupled between the lever and the end effector assembly such that movement of the lever between the initial position and the compressed position translates the driving member between a first position and a second position to move the end effector assembly between the open position and the closed position;

a blade operably coupled to the end effector assembly and movable between a retracted position and a deployed position, wherein the end effector is movable between the open position and the closed position independently of movement of the blade;

a trigger operably coupled to the blade and movable from an un-actuated position to an actuated position along an actuation path to move the blade from the retracted position to the deployed position; and

a trigger safety member directly coupled to the drive member and configured such that, when the lever is disposed in the first position, the trigger safety member is disposed in the actuation path to block actuation of the trigger from the un-actuated position to the actuated position, when the lever is disposed in the second position, the trigger safety member is displaced from the actuation path to permit movement of the trigger from the un-actuated position to the actuated position, and when the lever is returned from the second position to the first position, the trigger safety member directly contacts and forcibly urges the trigger along the actuation path back to the un-actuated position.

11. The surgical instrument of claim 10, wherein the driving member is biased towards the first position and wherein, when the lever is returned from the second position to the first position, the trigger safety member forcibly urges the trigger along the actuation path back to the un-actuated position under the bias of the driving member.

12. The surgical instrument of claim 10, wherein the trigger safety member rotates relative to the driving member as a function of movement of the lever to block/unblock the trigger.

13. The surgical instrument of claim 10, wherein the trigger safety member is also directly coupled to the lever.

14. The surgical instrument of claim 13, wherein the trigger safety member is directly coupled to the lever about a first pivot and directly coupled to the driving member about a second pivot.

15. The surgical instrument of claim 10, further comprising a housing enclosing at least a portion of the lever, the trigger, and the trigger safety member.

16. The surgical instrument of claim 15, wherein the lever and the trigger are operably coupled to the housing at different pivots.

17. The surgical instrument of claim 15, wherein the lever and the trigger are operably coupled to the housing at a common pivot.

18. The surgical instrument of claim 10, wherein the end effector assembly includes first and second jaw members, at least one of the jaw members movable relative to the other between the open position and the closed position.

19. The surgical instrument of claim 10, further comprising at least one blade deployment member operably coupled between the blade and the trigger.

20. The surgical instrument of claim 10, further comprising a latch mechanism configured to releasably secure the lever in the compressed position.