Orthodontic appliance performance monitor

• US 10,383,705 B2
• Filed: 06/16/2017
• Issued: 08/20/2019
• Est. Priority Date: 06/17/2016
• Status: Active Grant

• Current Assignee: Align Technology Incorporated
• Original Assignee: Align Technology Incorporated
• Inventors: Shanjani, Yaser, Cam, Bruce, Boronkay, Allen R., Sato, Jun, Morton, John Y., Li, Chunhua, Kaza, Srinivas
• Primary Examiner(s): Miles, Wade
• Assistant Examiner(s): Wright, Shannel N
• Application Number:
  US15/625,850
• Publication Number:
  US 20180000565A1
• Time in Patent Office: 795 Days
• CPC Class Codes: A61C 19/04 Measuring instruments specially adapted for dentistry A61C5/44 takes precedence; testing vitality of teeth A61B5/0534; radiation diagnosis specially adapted for dentistry A61B6/51
• CPC Class Codes: A61C 7/002 Orthodontic computer assisted systems
• CPC Class Codes: A61C 7/08 Mouthpiece-type retainers or positioners, e.g. for both the lower and upper arch arch-shaped medicament applicators for teeth or gums A61C19/063; mouthguards for protecting the teeth of sportsmen A63B71/085

Abstract

Apparatuses and methods for monitoring the performance of an orthodontic appliance for repositioning a patient'"'"'s teeth. An orthodontic appliance may include a plurality of teeth receiving cavities shaped to reposition the patient'"'"'s teeth from an initial arrangement towards a target arrangement, and one or more sensors configured to determine tooth movement (based on position and/or orientation) and/or forces applied to the teeth. The sensor may be distributed between attachments and aligners that mate with the attachments.

Claims

1. An orthodontic apparatus for repositioning a patient'"'"'s teeth and for sensing one or more characteristics from the patient'"'"'s oral cavity, the apparatus comprising:

an aligner body comprising a plurality of teeth receiving cavities shaped to reposition the patient'"'"'s teeth from an initial arrangement towards a target arrangement, the aligner body having an engagement site;

an attachment configured to be bonded to the patient'"'"'s teeth and to engage with the engagement site on the aligner body;

a sensor configured to generate sensor data;

a processor configured to receive the sensor data from the sensor and do one or more of;

store, analyze and transmit the received sensor data; and

a first electrical contact on the attachment and a second electrical contact on the aligner body, wherein the first electrical contact and the second electrical contact form an electrical connection when the attachment is engaged with the engagement site;

wherein the sensor is on either the attachment or the aligner and wherein the sensor is in electrical communication with the processor through the electrical connection formed by the first electrical contact and the second electrical contact when the attachment is engaged with the engagement site.

2. The apparatus of claim 1, wherein the sensor is on the attachment and the processor is on the aligner body.

3. The apparatus of claim 1, wherein the processor is on the attachment and the sensor is on the aligner body.

4. The apparatus of claim 1, further comprising a power source on the aligner.

5. The apparatus of claim 1, further comprising a power source on the attachment.

6. The apparatus of claim 1, wherein the processor comprises one or more of:

a memory, a wireless communications circuit, and a timer.

7. The apparatus of claim 1, wherein the sensor comprises a force or pressure sensor configured to measure force or pressure applied to one or more teeth by the orthodontic appliance.

8. The apparatus of claim 1, wherein the sensor comprises a force- or pressure-sensitive film, a resistive film, a capacitive film, or a piezoelectric tactile sensor.

9. The apparatus of claim 1, wherein the sensor comprises an electromagnetic target that is configured to generate movement sensor data indicating one or more of:

a position of the patient'"'"'s tooth and an orientation of the patient'"'"'s tooth;

further wherein the aligner body comprises an electromagnetic field generator.

10. The apparatus of claim 1, wherein the engagement site comprise an opening or concavity formed through the aligner body.

11. The apparatus of claim 1, wherein the engagement site is located on one or more of a lingual side of the aligner body or a buccal side of the aligner body.

12. The apparatus of claim 1, further comprising a plurality of additional engagement sites on the aligner body and plurality of additional attachments configured to be bonded to the patient'"'"'s teeth and to engage with the additional engagement sites.

13. The apparatus of claim 1, wherein the processor is configured to evaluate a performance of the orthodontic appliance by using the sensor data to determine one or more of:

an amount of force or pressure applied to the patient'"'"'s teeth, a distribution of force or pressure on the patient'"'"'s teeth, an amount of movement of the patient'"'"'s teeth, or a movement rate of the patient'"'"'s teeth.

14. The apparatus of claim 1, wherein the processor is configured to evaluate a performance of the orthodontic appliance by determining whether an amount of force or pressure applied to the patient'"'"'s teeth by the orthodontic appliance is within a targeted range.

15. An orthodontic apparatus for repositioning a patient'"'"'s teeth and for sensing one or more characteristics from the patient'"'"'s oral cavity, the apparatus comprising:

an aligner body comprising a plurality of teeth receiving cavities shaped to reposition the patient'"'"'s teeth from an initial arrangement towards a target arrangement, the aligner body having an engagement site;

an attachment configured to be bonded to the patient'"'"'s teeth and to engage with the engagement site on the aligner body;

a sensor on the attachment configured to generate sensor data;

a processor on the aligner configured to receive the sensor data from the sensor and do one or more of;

store, analyze and transmit the received sensor data; and

a first electrical contact on the attachment and a second electrical contact on the aligner body, wherein the first electrical contact and the second electrical contact form an electrical connection when the attachment is engaged with the engagement site;

wherein the sensor is in electrical communication with the processor through the electrical connection formed by the first electrical contact and the second electrical contact when the attachment is engaged with the engagement site.

16. An orthodontic apparatus for repositioning a patient'"'"'s teeth and tracking tooth movement, the apparatus comprising:

an aligner body comprising a plurality of teeth receiving cavities shaped to reposition the patient'"'"'s teeth from an initial arrangement towards a target arrangement;

a plurality of movement sensors coupled to the aligner body or configured to couple with the aligner body, wherein each movement sensor is configured to generate movement sensor data indicating one or more of;

a position of the patient'"'"'s tooth and an orientation of the patient'"'"'s tooth; and

a processor configured to receive and store the movement sensor data and to determine tooth movement from the movement sensor data, wherein at least some of the movement sensors in the plurality of movement sensors are on attachments configured to be bonded to the patient'"'"'s teeth and couple the aligner body to the patient'"'"'s teeth.

17. The apparatus of claim 16, wherein the movement sensor data generated by each of the plurality of movement sensors indicates one or more of:

two or more spatial positions of the patient'"'"'s tooth and two or more angular positions of the patient'"'"'s tooth.

18. The apparatus of claim 16, wherein the processor is configured to repeatedly receive and store the movement sensor data at an interval of between 1 hour and 2 weeks.

19. The apparatus of claim 16, further comprising a plurality of force sensors coupled to the aligner body or on attachments configured to couple the aligner body to the patient'"'"'s teeth, and configured to generate force sensor data indicating one or more of:

an amount of force applied to the patient'"'"'s teeth and a direction of force applied to the patient'"'"'s teeth, further wherein the processor is configured to receive and store the movement sensor data and the force sensor data.

20. The apparatus of claim 16, wherein each movement sensor of the plurality of movement sensors comprises an electromagnetic target that is configured to generate the movement sensor data.

21. The apparatus of claim 20, wherein each movement sensor of the plurality of movement sensors comprises a magnet, a flat coil or a cylindrical coil.

22. The apparatus of claim 20, further comprising an electromagnetic field generator coupled to the aligner body.

23. The apparatus of claim 16, wherein the movement sensor is configured to measure the position of the one or more teeth by measuring changes to an applied electromagnetic field.

24. The apparatus of claim 16, wherein the processor is configured to track movement of the patient'"'"'s teeth relative to each other based on the movement sensor data.

25. The apparatus of claim 16, further comprising a power source and a wireless communication circuit coupled to the processor and configured to wirelessly transmit the movement sensor data.

26. The apparatus of claim 16, further comprising a second aligner body comprising a plurality of teeth receiving cavities.

27. The apparatus of claim 16, wherein at least some of the movement sensors in the plurality of movement sensors are coupled to the aligner body.