Paving machine with an emulsion tank

• US 10,385,521 B1
• Filed: 05/10/2018
• Issued: 08/20/2019
• Est. Priority Date: 05/10/2018
• Status: Active Grant

• Current Assignee: Caterpillar Sarl (Caterpillar Incorporated)
• Original Assignee: Caterpillar Sarl (Caterpillar Incorporated)
• Inventors: Boston, Timothy, Fontana, Andrea
• Primary Examiner(s): Hartmann, Gary S
• Application Number:
  US15/976,509
• Time in Patent Office: 467 Days
• Field of Search: 404 95, 404111
• CPC Class Codes: E01C 19/08 Apparatus for transporting and heating or melting asphalt, bitumen, tar, or the like stationarily-arranged melting boilers for tar, asphalt, or the like, in general C10C3/12
• CPC Class Codes: E01C 19/17 Application by spraying or throwing
• CPC Class Codes: E01C 19/174 Apparatus with pump-discharge
• CPC Class Codes: E01C 19/18 Devices for distributing road-metals mixed with binders, e.g. cement, bitumen, without consolidating or ironing effect E01C19/20, E01C19/21, E01C19/46 , E01C19/47, E01C19/48, E01C21/00, E01C23/065, E01C23/07 take precedence; conveying installations for concrete or the like B65G
• CPC Class Codes: E01C 19/48 for laying-down the materials and consolidating them, or finishing the surface , e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ E01C19/002, E01C23/065 take precedence; devices for guiding or controlling the machines along a predetermined path E01C19/004

Abstract

A paving machine includes an engine assembly, a hopper to receive or store paving material, and a tank to store and dispense emulsion fluid. The tank is positioned between the engine assembly and the hopper.

Claims

1. A paving machine, comprising:

an engine assembly;

a hopper positioned in a forward portion of the paving machine to receive or store paving material; and

a tank to store and dispense emulsion fluid,

wherein the tank is positioned between the engine assembly and the hopper,

wherein the tank includes a heater cavity and a pump cavity that both extend from a bottom wall of the tank,

wherein the pump cavity is fluidly isolated from an interior of the tank, and

wherein the pump cavity is accessible from an exterior of the tank via a pump panel located on the side of the paving machine.

2. The paving machine of claim 1, wherein the heater cavity is fluidly isolated from an interior of the tank.

3. The paving machine of claim 2, wherein the heater cavity is accessible from an exterior of the tank via a heater panel located on a side of the paving machine.

4. The paving machine of claim 3, wherein the heater cavity is connected to one or more heater compartments that extend into the interior of the tank to receive one or more heater elements from the heater cavity to heat the emulsion fluid stored within the tank, and wherein the heater compartments are fluidly isolated from the interior of the tank.

5. The paving machine of claim 1, wherein the pump cavity includes a pump that includes a plurality of inlets and outlets in order to fluidly couple the tank to an emulsion spray bar or to an external fluid supply.

6. The paving machine of claim 5, wherein the pump includes an internal fluid inlet and an internal fluid outlet fluidly connected to the interior of the tank, and wherein the pump includes an external fluid inlet and an external fluid outlet that are positioned exterior to the tank.

7. The paving machine of claim 6, wherein the pump includes one or more tube valves that are movable to configure the fluid flow to and from the pump, and wherein each tube valve includes a plurality of indicators positioned on a tube valve stem;

and

further including one or more sensors positioned adjacent to the pump, wherein the one or more sensors detect the configurations of the one or more tube valves.

8. The paving machine of claim 7, wherein the pump is controllable to recirculate the emulsion fluid within the tank, to deliver the emulsion fluid from the tank to the emulsion spray bar, to deliver a fluid from an exterior source to the tank, and to deliver the fluid from the exterior source directly to the emulsion spray bar without passing through the tank.

9. The paving machine of claim 8, further including a supply of compressed air, and wherein the supply of compressed air is coupled to the emulsion spray bar.

10. The paving machine of claim 1, further including at least two fluid inlets positioned on a top portion of the tank, and wherein the at least two fluid inlets are positioned on opposite sides of the tank relative to a central axis of the paving machine.

11. The paving machine of claim 10, wherein the at least two fluid inlets are each coupled to a tube that extends into an interior of the tank, and wherein one or more dividers are coupled to the interior of the tank to support or separate the tubes.

12. The paving machine of claim 1, further including at least one sensor positioned within the tank, wherein the at least one sensor is connected to a light positioned outside of the tank, and wherein when the sensor detects a condition outside of a predetermined range, the light illuminates or changes color to indicate the sensed condition.

13. A paving machine, comprising:

an engine assembly;

a hopper positioned in a forward portion of the paving machine to receive or store paving material; and

a tank to store and dispense emulsion fluid,

wherein the tank is positioned between the engine assembly and the hopper,

wherein the tank includes a heater cavity positioned on a side portion of the tank, wherein the heater cavity is connected to one or more heater compartments that extend into an interior cavity of the tank, and wherein the heater cavity and heater compartments are fluidly isolated from the interior cavity,

wherein the tank includes a pump cavity that is accessible via a pump panel located on a side of the paving machine, and

wherein one or more of the pump cavity and the heater cavity extend from a bottom wall of the tank.

14. The paving machine of claim 13, wherein the pump cavity is positioned on another side portion of the tank, wherein the pump cavity is fluidly isolated from the interior cavity, and wherein the pump cavity includes a pump with a plurality of inlets and outlets in order to fluidly couple the interior cavity of the tank to a spray bar or to an external fluid supply.

15. The paving machine of claim 14, wherein both the heater cavity and the pump cavity extend from a bottom wall of the tank.

16. A paving machine, comprising:

an engine assembly;

a hopper to receive or store paving material;

a tank positioned between the engine assembly and the hopper to store and dispense emulsion fluid; and

at least two fluid inlets positioned on a top portion of the tank,

wherein the at least two fluid inlets are positioned on opposite sides of a top portion of the tank relative to a central axis of the paving machine, wherein each of the at least two fluid inlets are coupled to respective tubes that extend into an interior of the tank, and wherein one or more dividers are coupled to the interior of the tank to support or separate the tubes.

17. The paving machine of claim 16, wherein the tank includes a heater cavity positioned on a side portion of the tank, wherein the heater cavity is connected to one or more heater compartments that extend into the interior cavity of the tank, and wherein the heater cavity and heater compartments are fluidly isolated from the interior cavity.