Self-powered multi-functional structural health monitoring sensor

• US 10,386,264 B2
• Filed: 11/24/2015
• Issued: 08/20/2019
• Est. Priority Date: 02/05/2015
• Status: Active Grant

• Current Assignee: Sikorsky Aircraft Corporation (Martin Marietta Corporation)
• Original Assignee: Sikorsky Aircraft Corporation (Martin Marietta Corporation)
• Inventors: Sun, Fanping, Chaudhry, Zaffir A., Sarlashkar, Avinash
• Primary Examiner(s): Noori, Max H
• Application Number:
  US15/549,251
• Publication Number:
  US 20180095001A1
• Time in Patent Office: 1,365 Days
• Field of Search: 73768
• CPC Class Codes: G01L 1/26 Auxiliary measures taken, or devices used, in connection with the measurement of force, e.g. for preventing influence of transverse components of force, for preventing overload
• CPC Class Codes: G01M 5/0033 by determining damage, crack or wear
• CPC Class Codes: G01M 5/005 by means of external apparatus, e.g. test benches or portable test systems
• CPC Class Codes: G01M 5/0058 of elongated objects, e.g. pipes, masts, towers or railways
• CPC Class Codes: G01M 5/0066 by exciting or detecting vibration or acceleration vibration testing of structures G01M7/00
• CPC Class Codes: G01M 7/00 Vibration-testing of structures; Shock-testing of structures G01M9/00 takes precedence
• CPC Class Codes: G07C 5/085 using electronic data carriers

Abstract

A structural health monitoring module including a sensor attached to a surface of a structural member configured to convert a strain on the structural member to electric energy, a gate operationally connected to the sensor and configured to control distribution of the energy, an energy storage device operationally connected to the gate and configured to receive the energy from the sensor, a data collection device configured to receive the energy from the sensor and at least one of process and record data related to the received energy, and a data transmission device configured to wirelessly transmit data from the data collection device to an external receiver. The gate is configured to direct a portion of the energy to the storage device in a storage state and configured to direct a portion of the energy to the data collection device when in load monitoring or interrogation states.

Claims

1. A structural health monitoring module comprising:

a sensor configured to attach to a surface of a structural member, the sensor configured to convert a strain on the surface of the structural member to electric energy;

a gate operationally connected to the sensor and configured to control distribution of the electric energy;

an energy storage device operationally connected to the gate and configured to receive the electric energy from the sensor via the gate;

a data collection device operationally connected to the gate and configured to receive the electric energy from the sensor via the gate and at least one of process and record data related to the received energy; and

a data transmission device configured to wirelessly transmit data from the data collection device to an external receiver,

wherein the gate is configured to direct a portion of the electric energy from the sensor to the energy storage device when operating in a storage state, to direct a portion of the electric energy from the sensor to the data collection device when operating in a load monitoring state or an interrogation state and to direct a portion of the stored energy from the energy storage device to the sensor when operating in the interrogation state.

2. The module of claim 1, wherein the data collection device and the data transmission device are configured as an integral unit.

3. The module of claim 1, wherein, when in the storage state, the portion of the electric energy directed to the energy storage device comprises substantially all of the electric energy.

4. The module of claim 1, wherein, when in the load monitoring state, the portion of the electric energy directed to the data collection device comprises substantially all of the electric energy.

5. The module of claim 1, wherein the gate is configured to direct a first portion of the stored energy from the energy storage device to the sensor to perform active interrogation.

6. The module of claim 5, wherein, when in the interrogating state, the gate directs a second portion of the stored electric energy from the energy storage device to at least one of the data collection device and the data transmission device.

7. The module of claim 1, wherein the energy storage device is configured to supply power to at least one of the data collection device and the data transmission device.

8. The module of claim 1, wherein the sensor is a piezoelectric sensor.

9. The module of claim 1, wherein the gate is an intelligent device manager.

10. The module of claim 1, wherein the electric energy is a voltage generated by the sensor.

11. A method of monitoring the structural health of a structural member, the method comprising:

converting a strain on a surface of a structural member to electric energy with a sensor;

in an energy storage state;

distributing, through a gate, a portion of the electric energy from the sensor to an energy storage device; and

storing the electric energy;

in a load monitoring state;

distributing, through the gate, a portion of the electric energy from the sensor to a data collection device;

at least one of processing and storing data related to the electric energy at the data collection device;

in an interrogation state;

distributing, through the gate, a portion of the electric energy from the energy storage device to the sensor; and

transmitting data of the data collection device to a remote receiver.

12. The method of claim 11, wherein, in an interrogating state, the method further comprises actively interrogating the structural member with the sensor.

13. The method of claim 11, further comprising powering at least one of the data collection device and the data transmission device with the energy stored in the energy storage device.

14. The method of claim 11, wherein the gate comprises an intelligent device manager and the state is selected by the gate.