Electric-vehicle testing device and method

• US 10,386,269 B2
• Filed: 03/10/2017
• Issued: 08/20/2019
• Est. Priority Date: 10/31/2014
• Status: Active Grant

• Current Assignee: Kabushiki Kaisha Toshiba (Toshiba Corporation)
• Original Assignee: Kabushiki Kaisha Toshiba (Toshiba Corporation)
• Inventors: Ishii, Ena, Ito, Hideki, Ishii, Tadatoshi, Ishii, Ken
• Primary Examiner(s): Nolan, Peter D
• Application Number:
  US15/456,198
• Publication Number:
  US 20170212013A1
• Time in Patent Office: 893 Days
• CPC Class Codes: B60L 2200/12 Bikes
• CPC Class Codes: B60L 2240/12 Speed
• CPC Class Codes: B60L 2240/421 Speed
• CPC Class Codes: B60L 2240/423 Torque
• CPC Class Codes: B60L 2240/642 Slope of road
• CPC Class Codes: B60L 2250/26 by pedal actuation
• CPC Class Codes: B60L 3/12 Recording operating variables ; Monitoring of operating variables
• CPC Class Codes: B60L 7/18 Controlling the braking effect B60L7/12, B60L7/14, B60L7/16 take precedence
• CPC Class Codes: B60L 7/26 Controlling the braking effect
• CPC Class Codes: G01L 5/225 to foot actuated controls, e.g. brake pedals
• CPC Class Codes: G01M 13/025 Test-benches with rotational drive means and loading means; Load or drive simulation
• CPC Class Codes: G01M 17/007 Wheeled or endless-tracked vehicles G01M17/08 takes precedence
• CPC Class Codes: G01P 3/00 Measuring linear or angular speed; Measuring differences of linear or angular speeds G01P5/00 - G01P11/00 take precedence; direction and speed indication G01P13/045; counting mechanisms G06M
• CPC Class Codes: G01R 31/343 in operation
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility
• CPC Class Codes: Y02T 90/16 Information or communication technologies improving the operation of electric vehicles

Abstract

According to one embodiment, an electric-vehicle testing apparatus includes processing circuitry. The circuitry generates a first signal corresponding to accelerator operation amount and a second signal corresponding to brake operation amount in accordance with test conditions. The circuitry controls torque of a test motor included in a test object. The circuitry computes running resistance to be assumed using a rotation speed of the test motor. The circuitry computes braking force using the second signal and an actual vehicle speed obtained from the rotation speed of the test motor. The circuitry controls torque of a load motor coupled to the test motor, based on a second command value corresponding to the running resistance and the braking force.

Claims

1. An electric-vehicle testing apparatus comprising:

processing circuitry configured to;

generate a first signal corresponding to accelerator operation amount by a driver and a second signal corresponding to brake operation amount by the driver in accordance with test conditions that include a target vehicle speed pattern indicating a variation in target vehicle speed along a time series;

control torque of a test motor included in a test object based on a first command value corresponding to the first signal;

compute running resistance to be assumed when a vehicle runs using a rotation speed of the test motor;

compute braking force using the second signal and an actual vehicle speed obtained from the rotation speed of the test motor; and

control torque of a load motor coupled to the test motor, based on a second command value corresponding to the running resistance and the braking force,

wherein the processing circuitry determines, as the braking force, a smaller one of a first braking force candidate corresponding to the second signal and a sum of a second braking force candidate corresponding to the actual vehicle speed and a first command value corresponding to creep torque of the vehicle.

2. The apparatus according to claim 1, further comprising:

a load motor having an output shaft;

a load-side inverter which controls rotation of the load motor in accordance with the second command value; and

a load-side battery which applies power to the inverter,

wherein the test motor has an output shaft, the test object further includes a test-side inverter that controls rotation of the test motor in accordance with the first command value and a test-side battery which applies power to the test-side inverter, and

the output shaft of the load motor and the output shaft of the test motor are coupled.

3. The apparatus according to claim 1, wherein the processing circuitry stores control algorithms used in an actual engine control unit (ECU).

4. The apparatus according to claim 1, wherein the processing circuitry is further configured to output a test result of a test conducted under the test conditions.

5. The apparatus according to claim 1, wherein the processing circuitry is further configured to input at least one of the target vehicle speed pattern, control algorithms used in an actual engine control unit (ECU), control parameters, and vehicle specifications as the test conditions.

6. The apparatus according to claim 5, wherein the processing circuitry outputs a result obtained by plotting sampling points on isolines representing efficiency of the test motor, the sampling points relating to the rotation speed of the test motor along a time series of the target vehicle'"'"'s speed pattern and corresponding output torque of the test motor.

7. The apparatus according to claim 5, wherein when the test object includes a test-side inverter to control rotation of the test motor in accordance with the first command value, a test-side battery to apply power to the test-side inverter, and a battery management unit to generate a state signal indicating a state of the test-side battery, the processing circuitry computes the first command value using the state signal.

8. The apparatus according to claim 1, wherein the processing circuitry is further configured to detect output torque of each of the test motor and the load motor.

9. The apparatus according to claim 5, wherein when the test conditions are input to the processing circuitry, tests are conducted in sequence in specified combinations of the test conditions.

10. The apparatus according to claim 9, wherein the processing circuitry outputs a test result for each of the combinations.

11. The apparatus according to claim 1, further comprising:

a load-side inverter which controls rotation of the load motor in accordance with the second command value;

a load-side battery which applies power to the inverter,

wherein the test object includes

a test-side inverter that controls rotation of the test motor in accordance with the first command value, and

a test-side battery which applies power to the test-side inverter.

12. An electric-vehicle testing method comprising:

generating a first signal corresponding to accelerator operation amount by a driver and a second signal corresponding to brake operation amount by the driver in accordance with test conditions that include a target vehicle speed pattern indicating a variation in target vehicle speed along time series;

controlling torque of a test motor included in a test object based on a first command value corresponding to the first signal;

computing running resistance to be assumed when a vehicle runs using a rotation speed of the test motor;

computing braking force using the second signal and an actual vehicle speed obtained from the rotation speed of the test motor; and

controlling torque of a load motor coupled to the test motor, based on a second command value corresponding to the running resistance and the braking force, wherein the computing the braking force determines, as the braking force, a smaller one of a first braking force candidate corresponding to the second signal and a sum of a second braking force candidate corresponding to the actual, vehicle speed and a first command value corresponding to creep torque of the vehicle.

13. The method according to claim 12, further comprising storing, in a storage, control algorithms used in an actual engine control unit (ECU).

14. The method according to claim 12, wherein further comprising outputting a test result of a test conducted under the test conditions.

15. The method according to claim 12, further comprising inputting at least one of the target vehicle speed pattern, control algorithms used in an actual engine control unit (ECU), control parameters, and vehicle specifications as the test conditions.

16. The method according to claim 15, further comprising outputting a result obtained by plotting sampling points on isolines representing efficiency of the test motor, the sampling points relating to the rotation speed of the test motor along a time series of the target vehicle'"'"'s speed pattern and corresponding output torque of the test motor.

17. The method according to claim 15, further comprising computing the first command value using the state signal when the test object includes a test-side inverter to control rotation of the test motor in accordance with the first command value, a test-side battery to apply power to the test-side inverter, and a battery management unit to generate a state signal indicating a state of the test-side battery.

18. The method according to claim 12, further comprising detecting output torque of each of the test motor and the load motor.