Secondary battery degradation determination method and secondary battery degradation determination device

• US 10,386,420 B2
• Filed: 08/18/2015
• Issued: 08/20/2019
• Est. Priority Date: 02/19/2013
• Status: Active Grant

• Current Assignee: Furukawa Automotive Systems Incorporated (Furukawa Electric Company Limited), Furukawa Electric Company Limited
• Original Assignee: Furukawa Electric Company Limited
• Inventors: Yokoyama, Koichi, Sato, Etsuzo
• Primary Examiner(s): Alrobaie, Khamdan N.
• Application Number:
  US14/829,035
• Publication Number:
  US 20150355288A1
• Time in Patent Office: 1,463 Days
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables
• CPC Class Codes: G01R 31/392 Determining battery ageing or deterioration, e.g. state of health
• CPC Class Codes: H01M 10/4285 Testing apparatus
• CPC Class Codes: H02J 2310/40 The network being an on-board power network, i.e. within a vehicle
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: H02J 7/14 for charging batteries from dynamo-electric generators driven at varying speed, e.g. on vehicle
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

Provided are a secondary battery degradation determination method and a secondary battery degradation determination device which can detect degradation of a secondary battery in advance even before an engine starts. When it is determined in Step S1 that a vehicle is in a stop state, a stable-state open-circuit voltage OCV is measured in Step S2 and internal resistance R1 is calculated in Steps S3 and S4. On the other hand, when it is determined in Step S1 that a starter 21 is operated, a maximum discharge current value Inew is measured in Step S5 and a maximum discharge current value Is is updated in Steps S6 and S7. In Step S14, a minimum voltage Vs is calculated. In Step S15, the stable-state open-circuit voltage OCV and the minimum voltage Vs are compared with predetermined threshold values to perform the degradation determination of a secondary battery 10.

Claims

1. A secondary battery degradation determination method comprising:

determining, with circuitry, a driving state of a vehicle provided with a secondary battery on the basis of a current value of the secondary battery;

measuring, with the circuitry, an open-circuit voltage (OCV) of the secondary battery;

detecting, with the circuitry, a current and a voltage between terminals while the secondary battery is being discharged and calculating internal resistance R of the secondary battery;

when a predetermined load provided in the vehicle is operated with a discharge current equal to or greater than a predetermined value, detecting, with the circuitry, a maximum discharge current value Inew which is a maximum value of the discharge current;

comparing, with the circuitry, the detected maximum discharge current value Inew with a stored maximum discharge current value Is, updating, with the circuitry, the maximum discharge current value Is to a larger of the two maximum discharge current values, and storing, with the circuitry, the updated maximum discharge current value;

detecting, with the circuitry, a temperature of the secondary battery;

estimating, with the circuitry, a state of charge of the secondary battery;

correcting, with the circuitry, the internal resistance R1 to internal resistance R1c at a predetermined reference temperature, on the basis of the state of charge and the temperature of the secondary battery, using a table or a relational expression which is made in advance to indicate a relation between the internal resistance and the state of charge and temperature of the secondary battery;

calculating, with the circuitry, a minimum voltage Vs of the secondary battery when the load is operated based on the following expression;

V_s=OCV−

R1c×

Is

using the open-circuit voltage OCV, the corrected internal resistance R1c, and the maximum discharge current value Is;

determining, using the circuitry, that the secondary battery has degraded when the open-circuit voltage OCV is equal to or greater than a first threshold value and the minimum voltage Vs is less than a second threshold value; and

outputting, by the circuitry, a notification to a user of the vehicle that the secondary battery has degraded based on the determination by the circuitry that the secondary battery has degraded.

2. The secondary battery degradation determination method according to claim 1,

wherein when calculating the internal resistance, the secondary battery is discharged in a predetermined discharge pattern, a current and a voltage between the terminals are detected while the secondary battery is discharged in the predetermined discharge pattern, and the internal resistance R1 of the secondary battery is calculated;

when the vehicle is determined to be in a stopped state, open-circuit voltage measurement and internal resistance calculation are performed;

when the load is determined to be operated, maximum current detection and maximum current update are performed; and

when the degradation determination of the secondary battery is performed, temperature detection, state-of-charge estimation, internal resistance correction, minimum voltage calculation, and degradation determination are performed.

3. The secondary battery degradation determination method according to claim 2, wherein the predetermined discharge pattern is a substantially square wave including a predetermined discharge frequency of a discharge current when the load is operated.

4. The secondary battery degradation determination method according to claim 2, wherein internal resistance calculation is performed in a predetermined cycle or in response to a predetermined execution request when the vehicle is in the stopped state.

5. The secondary battery degradation determination method according to claim 3, wherein internal resistance calculation is performed in a predetermined cycle or in response to a predetermined execution request when the vehicle is in the stopped state.

6. The secondary battery degradation determination method according to claim 1,

wherein during internal resistance calculation, the internal resistance R1 of the secondary battery is calculated using a load current and a response voltage before and after the load is operated;

when the vehicle is determined to be in a stopped state, open-circuit voltage measurement is performed;

when the load is determined to be operated, internal resistance calculation, maximum current detection, and maximum current update are performed; and

when the degradation determination of the secondary battery is performed, temperature detection, state-of-charge estimation, internal resistance correction, minimum voltage calculation, and degradation determination are performed.

7. The secondary battery degradation determination method according to claim 1,

wherein during open-circuit voltage measurement, the voltage between the terminals of the secondary battery is measured in a predetermined cycle from the time when the vehicle is determined to be in the stopped state and the discharge current from the secondary battery is equal to or less than a predetermined value, the measured voltages between the terminals are approximated with an exponential function having time as a variable when the number of the measured voltages between the terminals reaches a predetermined number, and the open-circuit voltage OCV is estimated using the exponential function.

8. The secondary battery degradation determination method according to claim 1,

wherein during open-circuit voltage measurement, the voltage between the terminals of the secondary battery is measured after a predetermined period of time elapses from the time when the vehicle is determined to be in the stopped state and the discharge current from the secondary battery is equal to or less than a predetermined value and the measured voltage is set to the open-circuit voltage OCV.

9. The secondary battery degradation determination method according to claim 1, wherein the state of charge includes at least one of the charging rate, stratification, and polarization of the secondary battery.

10. The secondary battery degradation determination method according to claim 1, wherein during internal resistance correction, the internal resistance R1 is corrected to the internal resistance R1c at a temperature that is lower than the reference temperature by a predetermined temperature.

11. The secondary battery degradation determination method according to claim 1, wherein during driving state determination, the driving state of the vehicle is determined further using information of a communication device provided in the vehicle.

12. The secondary battery degradation determination method according to claim 1, wherein during degradation determination, the secondary battery is determined to be insufficiently charged when the open-circuit voltage OCV is less than the first threshold value and the minimum voltage Vs is less than the second threshold value.

13. A secondary battery degradation determination device comprising:

circuitry configured to

detect, using a current sensor, a current of a secondary battery;

detect, using a voltage sensor, a voltage between terminals of the secondary battery;

detect, using a temperature sensor, a temperature of the secondary battery;

determine a driving state of a vehicle provided with the secondary battery using a current value input from the current sensor;

measure an open-circuit voltage OCV of the secondary battery;

receive the current and the voltage between the terminals from the current sensor and the voltage sensor while the secondary battery is being discharged and calculate internal resistance R1 of the secondary battery;

when a predetermined load provided in the vehicle is operated with a discharge current equal to or greater than a predetermined value, receive the discharge current from the current sensor, and detect a maximum discharge current value Inew which is a maximum value of the discharge current;

compare the maximum discharge current value Inew and a stored maximum discharge current value Is, update the maximum discharge current value Is to a larger of the two maximum discharge current values, and store, in a memory, the updated maximum discharge current value;

estimate a state of charge of the secondary battery;

store, in the memory, a table or a relational expression which is made in advance and indicates a relation between the state of charge and temperature and the internal resistance of the secondary battery;

read the table or the relational expression from the memory and correct the internal resistance R1 to internal resistance R1c at a predetermined reference temperature on the basis of the state of charge and the temperature detected by the temperature sensor;

calculate a minimum voltage Vs of the secondary battery when the load is operated based on the following expression;

V_s=OCV−

R1c×

Is

using the open-circuit voltage OCV, the corrected internal resistance R1c, and the maximum discharge current value Is; and

determine that the secondary battery has degraded when the open-circuit voltage OCV is equal to or greater than a first threshold value and the minimum voltage Vs is less than a second threshold value, and

output a notification to a user of the vehicle that the secondary battery has degraded based on the determination by the circuitry that the secondary battery has degraded.

14. The secondary battery degradation determination device according to claim 13, wherein the circuitry is further configured to:

discharge the secondary battery in a predetermined discharge pattern; and

calculate the internal resistance R1 using a current and a voltage between the terminals when the secondary battery is discharged.

15. The secondary battery degradation determination device according to claim 13, wherein the circuitry is further configured to:

calculate the internal resistance R1 of the secondary battery using a load current and a response voltage before and after the load is operated.

16. The secondary battery degradation determination device according to claim 13, wherein the circuitry is further configured to:

control the charging of the secondary battery;

determine that the secondary battery has not been sufficiently charged when the open-circuit voltage OCV is less than the first threshold value and the minimum voltage Vs is less than the second threshold value; and

shift a charge-discharge balance target to a charging side.