Electrochemical impedance spectroscopy in battery management systems

• US 10,386,422 B2
• Filed: 07/17/2015
• Issued: 08/20/2019
• Est. Priority Date: 07/25/2014
• Status: Active Grant

• Current Assignee: Lithium Balance A/S (Sensata Technologies Holding Plc)
• Original Assignee: Lithium Balance A/S (Sensata Technologies Holding Plc)
• Inventors: Christensen, Andreas Elkjaer, Mosbaek, Rasmus Rode
• Primary Examiner(s): Koval, Melissa J
• Assistant Examiner(s): Monsur, Nasima
• Application Number:
  US15/328,866
• Publication Number:
  US 20170219660A1
• Time in Patent Office: 1,495 Days
• Field of Search: None
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 58/12 responding to state of charge [SoC]
• CPC Class Codes: B60L 58/16 responding to battery ageing, e.g. to the number of charging cycles or the state of health [SoH]
• CPC Class Codes: B60L 58/22 Balancing the charge of battery modules
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables
• CPC Class Codes: G01R 31/392 Determining battery ageing or deterioration, e.g. state of health
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

The invention pertains to a method of determining the State of Health (SoH) and/or State of Charge (SoC) of a rechargeable battery during use of said battery, the method comprising the steps of: generating a first excitation signal within a first selected frequency range, generating a second excitation signal within a second selected frequency range, applying said first and second excitation signals on said rechargeable battery, measuring the response signal for each of said two excitation signals, and then calculate the Electrochemical Impedance (El) as the ratio between the excitation signals and respective response signals, and then determine the SoH and/or SoC of the rechargeable battery by comparing the calculated El to a circuit model for the battery and/or determining the SoH and/or SoC of the rechargeable battery by directly evaluating characteristics of the El. The invention also pertains to a battery management system configured for executing the steps of the method according to the invention.

Claims

1. A method of determining a State of Health (SoH) and/or State of Charge (SoC) of a rechargeable battery during charging and discharging of said battery, the method comprising the steps of:

(a) generating a first excitation signal that is a continuously varying harmonic signal having a first frequency within a first selected frequency range;

(b) generating a second excitation signal that is a single frequency constant signal having a second frequency within a second selected frequency range that comprises frequencies that are higher than the frequencies in the first selected frequency range;

(c) applying said first and second excitation signals to said rechargeable battery;

(d) measuring a first response signal for said first excitation signal and a second response signal for said second excitation signal;

(e) calculating an Electrochemical Impedance (El) from the ratio between the first and second excitation signals and their respective first and second response signals; and

(f) determining at least one of the SoH and the SoC of the rechargeable battery by performing at least one of (i) a comparison of the calculated El to a circuit model for the battery, and (ii) a direct evaluation of characteristics of the EL.

2. The method according to claim 1, wherein the El includes real and imaginary parts, the method further comprising the step of:

(g) calculating the real and imaginary parts of the El;

wherein the step of determining at least one of the SoH and the SoC of the rechargeable battery includes curve fitting of the circuit model for the battery to the calculated real and imaginary parts of the EL.

3. The method of claim 2, wherein the step (g) of calculating the real and imaginary parts of the El includes the sub step of representing the El in a Nyquist plot, and wherein the step of determining at least one of the SoH and the SoC of the rechargeable battery includes curve fitting of the circuit model for the battery to the Nyquist plot.

4. The method according to claim 1, further comprising the step of:

(g) calculating a magnitude of the El as a function of frequency;

wherein the step of determining at least one of the SoH and the SoC of the rechargeable battery includes fitting a magnitude curve (Bode plot) of the El as a function of frequency to the circuit model of the battery.

5. The method according to claim 1, further comprising the step of:

(g) calculating a phase of the El as a function of frequency;

wherein the step of determining at least one of the SoH and/or and the SoC of the rechargeable battery includes fitting a phase curve of the El as a function of frequency to the circuit model of the battery (Bode plot).

6. The method according to claim 1, wherein the first excitation signal is a current signal and the second excitation signal is a current signal, and wherein the first and second response signals are voltage signals.

7. The method according to claim 1, wherein the EI is determined for each cell or each block of cells in the rechargeable battery, and wherein the cells or blocks of cells are balanced in dependence on the obtained EI for each cell or block of cells.

8. The method according to claim 7, wherein the cells or block of cells are balanced by moving energy from cells or blocks of cells having relatively lower EI to cells or blocks of cells having relatively higher EI.

9. The method according to claim 7, further comprising the steps of:

determining a capacity of each cell or each block of cells in the rechargeable battery; and

balancing said cells or blocks of cells by moving energy from cells or blocks of cells having relatively lower capacity and relatively lower El to cells or blocks of cells having relatively higher capacity and relatively higher EL.

10. The method according to claim 1, wherein said rechargeable battery comprises a plurality of cells, said first and second response signals being measured over each of said cells and said first and second excitation signals being applied over all of said plurality of cells of said rechargeable battery.

11. The method according to claim 1, wherein the method is performed by a modular battery management system for controlling and monitoring a plurality of battery cells interconnected by a power bus, the modular battery management system comprising networked management units operatively connected to an interface unit via a common system data-bus, wherein each of the networked management units comprises an impedance sensor operatively connectable to one of the plurality battery cell for determining the EI of the battery cell.

12. The method according to claim 11, wherein the modular battery management system balances the plurality of battery cells in dependence on the determined EI for each battery cell.

13. The method according to claim 12, wherein the balancing of the plurality of battery cells is performed by moving energy from cells or blocks of cells having relatively lower EI to cells or blocks of cells having relatively higher EI.

14. The method according to claim 1, further comprising measuring the first and second excitation signals, wherein battery voltages and currents are measured simultaneously at a sampling rate of 0.01 ms (10 samples for a maximum of 10 KHz), and wherein all battery voltages are recorded simultaneously.

15. The method according to claim 14, wherein knowledge of an excitation signal waveform is used in combination with measured response signal values to simplify synchronization requirements and to minimize the sampling rate for the battery current measurement.

16. The method according to claim 1, wherein the method is implementable by a microcontroller programmed to execute instructions for performing at least steps (d), (e), and (f).