Pressure-type flow controller

• US 10,386,863 B2
• Filed: 10/15/2014
• Issued: 08/20/2019
• Est. Priority Date: 10/31/2013
• Status: Active Grant

• Current Assignee: Fujikin Incorporated
• Original Assignee: Fuiikin Incorporated
• Inventors: Hirata, Kaoru, Ikeda, Nobukazu, Nishino, Kouji, Dohi, Ryousuke, Sugita, Katsuyuki
• Primary Examiner(s): Murphy, Kevin F
• Application Number:
  US15/027,828
• Publication Number:
  US 20160252913A1
• Time in Patent Office: 1,770 Days
• CPC Class Codes: F16K 31/004 actuated by piezoelectric means
• CPC Class Codes: F16K 7/14 arranged to be deformed against a flat seat
• CPC Class Codes: G05D 7/0635 by action on throttling means G05D7/0688, G05D7/0694 take precedence
• CPC Class Codes: G05D 7/0641 using a plurality of throttling means G05D7/067 takes precedence
• CPC Class Codes: Y10T 137/2544 Supply and exhaust type

Abstract

A pressure-type flow controller includes a main body provided with a fluid channel between a fluid inlet and a fluid outlet and an exhaust channel between the fluid channel and an exhaust outlet; a pressure control valve fixed to the fluid inlet of the main body for opening/closing the upstream side of the fluid channel; a pressure sensor for detecting the internal pressure of the fluid channel on the downstream side of the pressure control valve; an orifice provided in the fluid channel on the downstream side of the point of branching of the exhaust channel; and an exhaust control valve for opening/closing the exhaust channel.

Claims

1. A pressure-type flow controller, comprising:

a main body provided with a gas channel communicating between a gas inlet and a gas outlet and an exhaust channel branched from the gas channel and communicating between the gas channel and an exhaust outlet;

a control valve for pressure control provided to the gas channel on an upstream side of a point of branching of the exhaust channel;

an orifice provided in the gas channel on a downstream side of the point of branching of the exhaust channel, the orifice having a fixed diameter smaller than a diameter of the gas channel at an upstream side of the orifice and at a downstream side of the orifice and being configured such that a flow rate of a gas passing through the orifice is proportional to a pressure on an upstream side of the orifice when a critical expansion condition is satisfied;

a pressure sensor for detecting an internal pressure of the gas channel between the control valve for pressure control and the orifice;

a control valve for exhaust control for opening/closing the exhaust channel; and

a controller configured to control the control valve for pressure control and the control valve for exhaust control to control the flow rate of the gas flowing downstream of the orifice based on a set flow rate,

wherein the controller controls the control valve for pressure control and the control valve for the exhaust control such that the gas between the control valve for pressure control and the orifice is exhausted when the set flow rate is reduced when an opening degree of the control valve for pressure control changes to a smaller opening degree.

2. The pressure-type flow controller according to claim 1,

wherein the orifice is provided without a movable body capable of selectively closing a fluid passage of the orifice.

3. The pressure-type flow controller according to claim 1, further comprising a pressure sensor for detecting an internal pressure of the gas channel on the downstream side of the orifice.

4. The pressure-type flow controller according to claim 1, further comprising an another orifice connected in parallel with the orifice and an orifice switching valve for controlling a flow of a gas to the another orifice.

5. The pressure-type flow controller according to claim 4, further comprising a pressure sensor for detecting an internal pressure of the gas channel on the downstream side of the orifice.

6. The pressure-type flow controller according to claim 1, wherein the control valve for pressure control and the control valve for exhaust control are each a piezoelectric-driven metal-diaphragm control valve.

7. The pressure-type flow controller according to claim 6, configured such that a step-down response time to step down a flow rate of a gas flowing through the gas channel is controlled by adjusting an input voltage to a piezoelectric-driven element of the control valve for exhaust control.

8. The pressure-type flow controller according to claim 1, wherein the control valve for exhaust control is a pneumatically actuated valve or an electromagnetically actuated valve.

9. The pressure-type flow controller according to claim 1, configured such that gas in the exhaust channel is forcibly exhausted by a vacuum pump connected to the exhaust outlet.

10. The pressure-type flow controller according to claim 1, wherein gas between the control valve for pressure control and the orifice is exhausted by opening the control valve for exhaust control while temporary closing the control valve for pressure control.

11. The pressure-type flow controller according to claim 1, wherein the orifice is maintained in an open state with pressure on the upstream side of the orifice being controlled to be different from pressure on the downstream side of the orifice.

12. The pressure-type flow controller according to claim 1, wherein no valve is provided between the control valve for pressure control and the orifice along the gas channel.

13. The pressure-type flow controller according to claim 1,

wherein the control valve for pressure control and the control valve for exhaust control are proportional control valves.