Coil component

• US 10,388,453 B2
• Filed: 04/06/2017
• Issued: 08/20/2019
• Est. Priority Date: 05/26/2016
• Status: Active Grant

• Current Assignee: Murata Manufacturing Co Limited
• Original Assignee: Murata Manufacturing Co Limited
• Inventors: Igarashi, Akio, Onishi, Koji, Murakami, Takashi
• Primary Examiner(s): Chan, Tszfung J
• Application Number:
  US15/481,058
• Publication Number:
  US 20170345557A1
• Time in Patent Office: 866 Days
• Field of Search: 336 65, 336 83, 336 90, 336192, 336208
• CPC Class Codes: H01F 17/04 with magnetic core
• CPC Class Codes: H01F 27/2823 Wires H01F27/2866 takes precedence
• CPC Class Codes: H01F 27/2828 Construction of conductive connections, of leads
• CPC Class Codes: H01F 27/292 Surface mounted devices
• CPC Class Codes: H01F 27/32 Insulating of coils, windings, or parts thereof
• CPC Class Codes: H01F 5/06 Insulation of windings

Abstract

A coil component including a wire has a central conductor and an insulating coating layer, and a terminal electrode has a connection part that is electrically connected to the central conductor. The connection part includes a receiving part that receives an end portion of the wire, and a welding part that extends from the receiving part via a fold-back part so as to face the receiving part. The wire becomes sandwiched between the receiving part and the welding part. The central conductor is welded to the welding part in the portion from which the insulating coating layer is removed. The distal end portion of the wire protrudes from the space between the receiving part and the welding part, with the insulating coating layer remaining on the distal end portion.

Claims

1. A coil component comprising:

a wire having a helical shape, the wire including

a central conductor having a linear shape, and

an insulating coating layer that covers a peripheral surface of the central conductor; and

a terminal electrode having a connection part that is electrically connected to the central conductor in an end portion of the wire;

wherein the connection part of the terminal electrode includes

a receiving part that receives the end portion of the wire, and

a welding part that extends from the receiving part via a fold-back part so as to face the receiving part,

wherein the wire is sandwiched between the receiving part and the welding part and the central conductor thereof is welded to the welding part in a coating layer removed portion of the wire, from which the insulating coating layer is removed,

the end portion of the wire including a first portion in contact with the receiving part and a second portion extending from the first portion and having a distal end portion,

the coating layer removed portion is provided only on an upper side area of the wire within the first portion and defined by the insulating coating layer of the second portion, the upper side area being opposite to a lower side area of the wire, which is in contact with the receiving portion, the insulating coating layer being present in the lower side area within the first portion of the wire, and

wherein the distal end portion of the wire protrudes from a space between the receiving part and the welding part, with the insulating coating layer remaining at least on an area of the distal end portion opposite to an area in contact with the receiving part.

2. The coil component according to claim 1,

wherein the insulating coating layer remains on an entire periphery of the distal end portion of the wire.

3. The coil component according to claim 1, further comprising

a core having a core part and a flange provided in an end portion of the core part, wherein the wire is wound around the core part in a helical manner.

4. The coil component according to claim 3,

wherein the flange includes a bottom face oriented toward a mount board when the coil component is mounted onto the mount board, and

wherein the terminal electrode is disposed such that at least a part of the terminal electrode extends along the bottom face.

5. The coil component according to claim 1,

wherein the insulating coating layer is made of a material withstanding a temperature that is applied to the insulating coating layer when the central conductor and the welding part are welded to each other.