System and method for synchronized rapid shutdown of electrical devices

• US 10,388,802 B2
• Filed: 07/06/2016
• Issued: 08/20/2019
• Est. Priority Date: 07/06/2015
• Status: Active Grant

• Current Assignee: SolarOff Systems, LLC
• Original Assignee: SolarOff Systems, LLC
• Inventors: Benton, Andrew, Costanza, Jon
• Primary Examiner(s): Amrany, Adi
• Application Number:
  US15/202,891
• Publication Number:
  US 20170012431A1
• Time in Patent Office: 1,140 Days
• Field of Search: 307 52
• CPC Class Codes: H01L 31/02021 for solar cells electrical connection means, e.g. junction boxes, specially adapted for structural association with photovoltaic modules H02S40/34
• CPC Class Codes: H02H 5/047 using a temperature responsive switch
• CPC Class Codes: H02H 7/20 for electronic equipment for converters H02H7/10; for electric measuring instruments G01R1/36; for dc voltage or current semiconductor regulators G05F1/569; for amplifiers H03F1/52; for electronic switching circuits H03K17/08
• CPC Class Codes: H02S 50/00 Monitoring or testing of PV systems, e.g. load balancing or fault identification
• CPC Class Codes: Y02E 10/50 Photovoltaic [PV] energy

Abstract

In one embodiment, the invention can be a system for simultaneously shutting down electrical device, the system including a plurality of circuits, each circuit including an electrical device, and a control circuit configured to turn the electrical device on and off, each control circuit comprising an isolation transformer; an electrical source providing a control current; a switching device configured to switch on and off; and conductors configured to connect the isolation transformers of the plurality of circuits, the electrical source, and the switching device in series to form a current loop, the current loop transmitting the control current; wherein when the switching device is switched from on to off, the isolation transformers of the plurality of circuits stop receiving the control current, thereby causing the electrical devices of the plurality of circuits to shut off simultaneously.

Claims

1. A system comprising:

a plurality of circuits, each circuit comprising;

an electrical device, and

a control circuit configured to turn the electrical device on and off, each control circuit comprising a current transformer having a primary winding and a secondary winding, the secondary winding operably coupled to the electrical device;

an alternating current (AC) constant current source providing a substantially constant control current, the AC constant current source not being a step down transformer directly connected to an AC mains panel;

a switching device configured to switch on and off; and

conductors connecting the primary winding of each of the current transformers of the plurality of circuits, the AC constant current source, and the switching device in series to form a current loop, the current loop transmitting the substantially constant control current;

wherein when the switching device is switched from on to off, the current transformers of the plurality of circuits stop receiving the control current, thereby causing the electrical devices of the plurality of circuits to shut off simultaneously.

2. The system of claim 1 wherein:

each control circuit comprises a MOSFET operably coupled to the current transformer and the electrical device, the MOSFET having an on state and an off state; and

for each control circuit, when the current transformer stops receiving the control current, the MOSFET switches to the off state, thereby shutting off the electrical device.

3. The system of claim 2 wherein each control circuit further comprises a diode bridge operably coupled between the current transformer and the MOSFET, the diode bridge configured to rectify a secondary current from a secondary winding of the current transformer.

4. The system of claim 3 wherein each control circuit further comprises a smoothing capacitor configured to (a) receive the rectified secondary current and (b) provide a DC voltage to the MOSFET to turn on the MOSFET.

5. The system of claim 4 wherein each control circuit further comprises a resistor configured to (a) convert the secondary current to the desired voltage and (b) discharge voltage on the smoothing capacitor when the control current in a primary winding of the current transformer is turned off.

6. The system of claim 5 wherein the resistor and the smoothing capacitor are connected in parallel.

7. The system of claim 6 wherein each of the smoothing capacitor and the resistor are connected (a) at a first terminal to a first electrical device terminal and (b) at a second terminal to a gate of the MOSFET.

8. The system of claim 1 wherein the electrical device of each circuit is a solar photovoltaic module, each solar photovoltaic module comprising photovoltaic cells.

9. The system of claim 1 wherein each control circuit comprises an enhancement mode MOSFET operably coupled to the current transformer and the electrical device.

10. The system of claim 1 wherein each control circuit comprises a depletion mode MOSFET operably coupled to the current transformer and the electrical device.

11. The system of claim 10 wherein:

the depletion mode MOSFET of each control circuit has an on state and an off state; and

for each control circuit, when the current transformer stops receiving the control current, the depletion mode MOSFET switches to the on state to short the electrical device, thereby shutting off the electrical device.

12. The system of claim 1 wherein each control circuit comprises:

an enhancement mode MOSFET operably coupled to the current transformer and the electrical device;

a depletion mode MOSFET operably coupled to the current transformer and the electrical device; and

a voltage doubler operably coupled to the enhancement mode MOSFET and the depletion mode MOSFET.

13. The system of claim 1 further comprising a thermal fuse operably coupled to each current transformer of the plurality of circuits.

14. The system of claim 1 wherein the electrical device of each circuit is a solar inverter.

15. The system of claim 1 wherein the switching device is a manual switch.

16. The system of claim 1 wherein the conductors comprise low melting point wire that melts when overheated.

17. The system of claim 1,

wherein the control current of the AC constant current source has a current value;

and

wherein;

the AC constant current source is configured such that the constant current value, when the switching device is switched on and the control current is being transmitted, is not affected, or affected only minimally, by (a) a change in an impedance of the conductors forming the current loop, the conductors being wires, or (b) a voltage drop caused by adding a new circuit to the plurality of circuits.

18. A method of shutting down a plurality of solar modules simultaneously, the method comprising:

providing a plurality of circuits, each circuit comprising;

a solar photovoltaic module, and

a control circuit configured to turn the solar photovoltaic module on and off, each control circuit comprising a current transformer;

providing an AC constant current source configured to provide a substantially constant control current, the AC constant current source not being a step down transformer directly connected to an AC mains panel;

providing a switching device configured to switch on and off; and

electrically connecting the current transformers, the AC constant current source, and the switching device in series to form a current loop, the current loop transmitting the substantially constant control current; and

switching the switching device from on to off to stop the transmission of the control current in the current loop.

19. The method of claim 18,

wherein the control current of the AC constant current source has a current value;

and

wherein;

the AC constant current source is configured such that the constant current value, when the switching device is switched on and the control current is being transmitted, is not affected, or affected only minimally, by (a) a change in an impedance of the conductors forming the current loop, the conductors being wires, or (b) a voltage drop caused by adding a new circuit to the plurality of circuits.