High frequency injection-based high voltage interlock

• US 10,389,280 B2
• Filed: 12/02/2014
• Issued: 08/20/2019
• Est. Priority Date: 12/02/2014
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Xu, Wei, Syed, Fazal Urrahman
• Primary Examiner(s): Santana, Eduardo Colon
• Assistant Examiner(s): Truneh, Zemenay T
• Application Number:
  US14/557,539
• Publication Number:
  US 20160156290A1
• Time in Patent Office: 1,722 Days
• Field of Search: 31840021, 318690, 318807
• CPC Class Codes: B60L 2240/427 Voltage
• CPC Class Codes: B60L 2240/429 Current
• CPC Class Codes: B60L 3/0061 relating to electrical machines
• CPC Class Codes: H02P 29/0241 the fault being an overvoltage
• CPC Class Codes: H02P 6/12 Monitoring commutation; Providing indication of commutation failure
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A power inverter for driving an electric machine is configured to apply a voltage to the electric machine based on a high-frequency injection current. Three phase currents are measured and input into a current controller. A voltage command output from the current controller is monitored using a discrete Fourier transform to determine a positive and negative sequence voltage of the voltage command. The sequence voltages are compared to expected positive and negative sequence voltages. A loss of connection diagnostic is output if a magnitude of the difference between the expected and actual sequence voltages is greater than a predetermined threshold.

Claims

1. A vehicle comprising:

an electric machine; and

a controller programmed to apply a voltage to the electric machine corresponding to an injection current, a frequency of the injection current being a predetermined multiple of a switching frequency corresponding to a rate at which the voltage is changed, and, in response to amplitudes of positive and negative sequence voltages derived from the voltage being a predetermined amount greater than corresponding predetermined sequence voltage amplitudes that are based on parameters of the injection current and parameters of the electric machine, output an indicator for a loss of electric machine connection.

2. The vehicle of claim 1 wherein a magnitude of the injection current is a predetermined magnitude.

3. The vehicle of claim 1 wherein the controller is further programmed to apply the voltage when a speed of the electric machine is less than a predetermined speed.

4. The vehicle of claim 1 wherein the predetermined sequence voltage amplitudes are based on an inductance of the electric machine.

5. The vehicle of claim 1 wherein the voltage increases in response to a connection to the electric machine being disconnected.

6. The vehicle of claim 1 wherein the controller is further programmed to receive a measured current in the electric machine and control the voltage according to a difference between the measured current and the injection current.

7. A method comprising:

causing, by a controller, a power inverter to output a voltage to an electric machine based on a measured current and a diagnostic injection current reference having a frequency that is a predetermined multiple of a switching frequency corresponding to a rate at which the voltage is changed; and

indicating, by the controller, a loss of electric machine connection in response to positive and negative sequence voltage amplitudes derived from the voltage being greater than predetermined positive and negative sequence voltage amplitudes by a predetermined amount.

8. The method of claim 7 wherein the predetermined positive and negative sequence voltage amplitudes are based on parameters of the diagnostic injection current reference and parameters of the electric machine.

9. The method of claim 7 wherein the positive and negative sequence voltage amplitudes are based on a discrete Fourier transform of the voltage.

10. The method of claim 7 wherein the voltage is based on a difference between the diagnostic injection current reference and the measured current.

11. A power inverter comprising:

a controller programmed to apply a voltage to an electric machine corresponding to an injection current and, in response to positive and negative sequence voltage amplitudes derived from the voltage being greater than corresponding predetermined sequence voltage amplitudes that are based on parameters of the injection current and parameters of the electric machine by a predetermined amount, output an indicator for a loss of electric machine connection to the power inverter, wherein a frequency of the injection current is a predetermined multiple of a switching frequency corresponding to a rate at which the voltage is changed.

12. The power inverter of claim 11 wherein a magnitude of the injection current is a predetermined magnitude.

13. The power inverter of claim 11 wherein the controller is further programmed to apply the voltage when a speed of the electric machine is less than a predetermined speed.

14. The power inverter of claim 11 wherein the predetermined sequence voltages are based on an inductance of the electric machine.

15. The power inverter of claim 11 wherein the voltage increases in response to a connection to the electric machine becomes disconnected.

16. The power inverter of claim 11 wherein the controller is further programmed to measure a current in the electric machine and control the voltage according to a difference between the current and a desired injection current.

17. The power inverter of claim 11 wherein the positive and negative sequence voltage amplitudes are based on a discrete Fourier transform of the voltage.