Backing element of ultrasonic probe, backing layer of ultrasonic probe, and manufacturing method thereof

• US 10,390,793 B2
• Filed: 01/31/2013
• Issued: 08/27/2019
• Est. Priority Date: 01/31/2012
• Status: Active Grant

• Current Assignee: Samsung Medison Company Limited (Samsung Electronics Co. Ltd.)
• Original Assignee: Samsung Medison Company Limited (Samsung Electronics Co. Ltd.)
• Inventors: Jin, Gil-ju
• Primary Examiner(s): Santos Rodriguez, Joseph M
• Application Number:
  US13/756,317
• Publication Number:
  US 20130197368A1
• Time in Patent Office: 2,399 Days
• Field of Search: None
• CPC Class Codes: A61B 8/13 Tomography A61B8/10, A61B8/12 take precedence; tomography for radiation diagnosis A61B6/02
• CPC Class Codes: A61B 8/4444 related to the probe
• CPC Class Codes: A61B 8/4488 the transducer being a phased array
• CPC Class Codes: B06B 1/0622 on one surface
• CPC Class Codes: B06B 1/0681 and a damping structure
• CPC Class Codes: G10K 11/002 Devices for damping, suppressing, obstructing or conducting sound in acoustic devices G10K1/06 - G10K1/10 take precedence; for electro-mechanical transducers for communication H04R3/002
• CPC Class Codes: H04R 31/00 Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor manufacture of microstructural arrangements of deformable or non-deformable structures in general B81C1/00182
• CPC Class Codes: Y10T 29/49005 Acoustic transducer

Abstract

A backing element of a ultrasonic probe, a backing layer of a ultrasonic probe, and a manufacturing method thereof, the backing layer formed by arranging a plurality of members each having a shape of a polygonal column in a one-dimensional manner or in a two-dimensional manner while each of the plurality of members is provided with a conductive trace formed at one side surface thereof, thereby electrically connecting an ultrasonic transducer array, which is being acoustically connected to the backing layer, in a further simple and definite manner.

Claims

1. A backing element of an ultrasonic probe, the backing element comprising:

a member which is a component of a backing layer having a shape of a polygonal column that is configured to acoustically connect to an ultrasonic transducer element;

a conductive trace disposed at a first surface of the member and electrically connected to the ultrasonic transducer element; and

an electrode layer disposed on a second surface of the member, different from the first surface on which the conductive trace is disposed,

wherein the second surface of the member is acoustically connected to the ultrasonic transducer element,

the member has a recessed portion on the second surface, the electrode layer being divided by the recessed portion, and

portions of the electrode layer divided by the recessed portion are electrically connected through the ultrasonic transducer element.

2. The backing element of claim 1, wherein:

the conductive trace is disposed at two or more side surfaces of the member.

3. The backing element of claim 2, wherein:

an electrode layer is disposed on one of an upper surface and a lower surface of the member, and

the one of the upper surface and the lower surface of the member is acoustically connected to the ultrasonic transducer element.

9. The backing element of claim 1, wherein:

the member has a shape of a hexagonal column.

10. The backing element of claim 9, wherein:

an electrode layer is disposed on one of an upper surface and a lower surface of the member, and

the one of the upper surface and the lower surface of the member is acoustically connected to the ultrasonic transducer element.

11. The backing element of claim 2, wherein:

the member has a shape of a hexagonal column.

12. The backing element of claim 11, wherein:

an electrode layer is disposed on one of an upper surface and a lower surface of the member, and

the one of the upper surface and the lower surface of the member is acoustically connected to the ultrasonic transducer element.

14. The backing element of claim 1, wherein:

the member has a shape of a triangular column.

15. The backing element of claim 14, wherein:

an electrode layer is disposed on one of an upper surface and a lower surface of the member, and

the one of the upper surface and the lower surface of the member is acoustically connected to the ultrasonic transducer element.

16. The backing element of claim 2, wherein:

the member has a shape of a triangular column.

17. The backing element of claim 16, wherein:

an electrode layer is disposed on one of an upper surface and a lower surface of the member, and

the one of the upper surface and the lower surface of the member is acoustically connected to the ultrasonic transducer element.

19. The backing element of claim 1, wherein:

the one side surface of the member, on which the conductive trace is disposed, is different from the at least one of the upper surface and the lower surface of the member, on which the electrode layer is disposed.

20. The backing element of claim 1, wherein:

the conductive trace is electrically connected to the ultrasonic transducer element through the electrode layer.

4. A backing layer of an ultrasonic probe, the backing layer comprising:

a plurality of members each having a shape of a polygonal column and arranged in a one-dimensional manner or in a two-dimensional manner, each of the plurality of members including a conductive trace on a first surface thereof, wherein;

the plurality of members are acoustically connected to a ultrasonic transducer array comprising a plurality of ultrasonic transducer elements,

the conductive trace disposed at each of the plurality of members is electrically connected to one of the plurality of ultrasonic transducer elements, and

an electrode layer is disposed on a second surface of each of the plurality of members, different from the first surface on which the conductive trace is disposed,

the electrode layer is acoustically connected to the ultrasonic transducer array,

each of the plurality of members has a recessed portion on the second surface, the electrode layer being divided by the recessed portion, and

portions of the electrode layer divided by the recessed portion are electrically connected through the one of the plurality of ultrasonic transducer elements.

5. The backing layer of claim 4, wherein:

the plurality of members are adhesively attached to each other by using a same material as a material of the plurality of members.

6. The backing layer of claim 4, wherein:

each of the plurality of members is provided at two or more side surfaces thereof with two or more conductive traces.

7. The backing layer of claim 6, wherein:

an electrode layer is disposed on one of an upper surface and a lower surface of each of the plurality of members, and

the one of the upper surface and the lower surface of each of the plurality of members is acoustically connected to the ultrasonic transducer array.

8. The backing layer of claim 6, wherein:

the plurality of members are adhesively attached to each other by using a same material as a material of the plurality of members.

13. The backing layer of claim 6, wherein:

each of the plurality of members has a shape of a hexagonal column.

18. The backing layer of claim 6, wherein:

each of the plurality of members has a shape of a triangular column.