Multi-layer porous film material

• US 10,390,827 B2
• Filed: 06/15/2017
• Issued: 08/27/2019
• Est. Priority Date: 11/30/2012
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Hodgkinson, Gerald N., Stevenson, Richard P.
• Primary Examiner(s): Eastwood, David C
• Assistant Examiner(s): Gabr, Mohamed G
• Application Number:
  US15/624,311
• Publication Number:
  US 20170281328A1
• Time in Patent Office: 803 Days
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/07292 Reinforcements for staple line, e.g. pledgets
• CPC Class Codes: A61B 17/1155 Circular staplers comprising a plurality of staples
• CPC Class Codes: A61F 2/0063 Implantable repair or support meshes, e.g. hernia meshes
• CPC Class Codes: A61F 2002/0072 Delivery tools therefor
• CPC Class Codes: F04C 2270/0421 Controlled or regulated

Abstract

A surgical implant includes at least two porous film layers each having a plurality of pores. The porous film layers are in a stacked configuration and are interconnected to one another at a plurality of attachment points to define at least one void between the porous film layers.

Claims

1. A surgical stapling apparatus comprising:

a handle assembly;

a tubular body portion extending from the handle assembly;

a staple cartridge assembly extending from the tubular body portion;

an anvil assembly coupled to the staple cartridge assembly and movable relative thereto between open and closed positions; and

a surgical buttress releasably attached to the staple cartridge assembly or the anvil assembly, the surgical buttress including first, second, and third porous film layers successively stacked on each other and interconnected at a plurality of attachment points that define a plurality of pockets between the first and second porous film layers and the second and third porous film layers, wherein the plurality of attachment points between the first and second porous film layers of the surgical buttress are different from the plurality of attachment points between the second and third porous film layers of the surgical buttress such that the plurality of attachment points form at least one of the plurality of pockets between the first and second porous film layers that is different in size from at least one of the plurality of pockets between the second and third porous film layers.

2. The surgical stapling apparatus of claim 1, wherein the first and second porous film layers of the surgical buttress are substantially planar.

3. The surgical stapling apparatus of claim 1, wherein the surgical buttress includes a filler material disposed within at least one of the plurality of pockets defined between the first and second porous film layers.

4. The surgical stapling apparatus of claim 3, wherein the filler material is a drug.

5. The surgical stapling apparatus of claim 3, wherein the filler material is a hydrogel.

6. The surgical stapling apparatus of claim 3, wherein the filler material is an adhesive.

7. The surgical stapling apparatus of claim 1, wherein the first and second porous film layers of the surgical buttress are bonded together at the plurality of attachment points.

8. The surgical stapling apparatus of claim 1, wherein the first porous film layer of the surgical buttress has a first thickness and the second porous film layer of the surgical buttress has a second thickness that is different from the first thickness.

9. The surgical stapling apparatus of claim 1, wherein the first porous film layer of the surgical buttress has a first modulus of elasticity and the second porous film layer of the surgical buttress has a second modulus of elasticity that is different from the first modulus of elasticity.

10. The surgical stapling apparatus of claim 1, wherein the first porous film layer of the surgical buttress has a first degree of porosity and the second porous film layer of the surgical buttress has a second degree of porosity that is different form the first degree of porosity.

11. The surgical stapling apparatus of claim 1, wherein the surgical buttress further includes an adhesive layer applied to an outer surface of the first porous film layer.

12. The surgical stapling apparatus of claim 1, wherein the surgical buttress includes a central aperture defined therethrough.

13. The surgical stapling apparatus of claim 12, wherein the anvil assembly includes an anvil member and a shaft, the surgical buttress positionable on the shaft of the anvil assembly.

14. The surgical stapling apparatus of claim 1, wherein each of the first and third porous film layers of the surgical buttress has a first thickness and the second porous film layer of the surgical buttress has a second thickness that is greater than the first thickness.

15. The surgical stapling apparatus of claim 1, wherein the second porous film layer of the surgical buttress is fabricated from a material having a higher modulus of elasticity than materials of the first and third porous film layers of the surgical buttress.