Variable angle locking implant

• US 10,390,866 B2
• Filed: 05/03/2018
• Issued: 08/27/2019
• Est. Priority Date: 06/15/2011
• Status: Active Grant

• Current Assignee: Smith & Nephew Incorporated (Smith & Nephew PLC)
• Original Assignee: Smith & Nephew Incorporated (Smith & Nephew PLC)
• Inventors: Baker, Charles R., Stevenson, Ryan, Gerlach, Darin S.
• Primary Examiner(s): Coley, Zade
• Assistant Examiner(s): Sipp, Amy R
• Application Number:
  US15/970,682
• Publication Number:
  US 20180250047A1
• Time in Patent Office: 481 Days
• CPC Class Codes: A61B 17/8052 immobilised relative to screws by interlocking form of the heads and plate holes, e.g. conical or threaded

Abstract

A variable angle locking implant includes a bone plate having a lower surface, an upper surface, and at least one opening extending from the lower surface to the upper surface along an axis. The opening has a plurality of fins oriented along a plane. The axis is non-perpendicular to a tangent of a projection of the lower surface across the opening, the tangent defined at the intersection between the axis and the projected lower surface, and/or the plane is non-parallel to the tangent. The implant includes at least one fastener, and the plurality of fins are deflectable relative to a head portion of the fastener such that the fastener can be inserted and retained at any one of a plurality of angles.

Claims

1. A variable angle locking implant comprising:

a bone plate having a lower surface;

an upper surface; and

at least one opening extending from the lower surface to the upper surface along an axis, the at least one opening having an inner surface consisting of a plurality of upper fins and a plurality of lower fins, the plurality of upper fins being circumferentially disposed about the inner surface, the plurality of circumferentially disposed upper fins defining an upper, circumferential edge including a series of concave and convex surfaces, the plurality of lower fins being circumferentially disposed about the inner surface, the plurality of circumferentially disposed lower fins defining a lower, circumferential edge including a series of concave and convex surfaces, wherein the plurality of upper fins are positioned closer to the upper surface of the bone plate and the plurality of lower fins are positioned closer to the lower surface of the bone plate; and

wherein at least one of the plurality of upper fins and the plurality of lower fins cooperate with a head of a bone fastener; and

wherein the plurality of upper and lower fins each have a tapered surface extending from the inner surface of the at least one opening to a terminal end of the fin.

2. The implant of claim 1, wherein the axis of the at least one opening is oriented non-perpendicular to the lower surface of the bone plate.

3. The implant of claim 1, wherein each of the plurality of upper and lower fins include inwardly tapered side surfaces.

4. A variable angle locking implant comprising:

a bone plate having a lower surface;

an upper surface; and

at least one opening extending from the lower surface to the upper surface along an axis, the at least one opening having an inner surface with a plurality of fins circumferentially disposed about the inner surface in first and second rows, the first row of fins lying in a first plane to contact a head portion of a fastener in use and the second row of fins lying in a second plane to contact the head portion of the fastener in use, the first row of fins being positioned closer to the upper surface of the bone plate and the second row of fins being positioned closer to the lower surface of the bone plate;

wherein the first row of fins define a first circumferential edge including a series of concave and convex surfaces, and the second row of fins define a second circumferential edge including a series of concave and convex surfaces; and

wherein at least one of the plurality of fins includes a tapered surface extending from the inner surface of the at least one opening to a terminal end of the fin.

5. The implant of claim 4, wherein the plurality of fins include inwardly tapered side surfaces.

6. The implant of claim 4, wherein the first plane and the second plane are parallel relative to each other.

7. The implant of claim 6, wherein the first plane and the second plane are parallel to the lower surface of the bone plate.

8. The implant of claim 4, wherein the axis of the at least one opening is oriented non-perpendicular to the lower surface of the bone plate.

9. The implant of claim 4, wherein the plurality of fins are each integrally connected to, and protruding from, the inner surface.

10. The implant of claim 4, wherein the at least one opening has a radius between the inner surface and a top surface of the first row of fins.

11. The implant of claim 4, further comprising at least one fastener, the at least one fastener being at least partially threaded and having a head portion and a shaft portion, wherein the at least one opening is adapted to receive the at least one fastener, and wherein the plurality of fins are deformable relative to the head portion of the at least one fastener so that when the at least one fastener is inserted into the at least one opening, the at least one fastener is retained at any one of a plurality of angles relative to the at least one opening.

12. A variable angle locking implant comprising:

at least one fastener, the at least one fastener being at least partially threaded and having a head portion and a shaft portion; and

a bone plate having a lower surface;

an upper surface; and

at least one opening extending from the lower surface to the upper surface along an axis, the at least one opening having an inner surface with a plurality of fins circumferentially disposed about the inner surface in first and second rows, the first row of fins lying in a first plane to contact the head portion of the at least one fastener and the second row of fins lying in a second plane to contact the head portion of the at least one fastener, the first row of fins being positioned closer to the upper surface of the bone plate and the second row of fins being positioned closer to the lower surface of the bone plate;

wherein;

the plurality of circumferentially disposed first row of fins define a first circumferential edge including a series of concave and convex surfaces;

the plurality of circumferentially disposed second row of fins define a second circumferential edge including a series of concave and convex surfaces;

the at least one opening is adapted to receive the at least one fastener, and

the plurality of fins are deformable relative to the head portion of the at least one fastener so that when the at least one fastener is inserted into the at least one opening, the at least one fastener is retained at any one of a plurality of angles relative to the at least one opening; and

wherein the plurality of fins each have a tapered surface extending from the inner surface of the at least one opening to a terminal end of the fin.

13. The implant of claim 12, wherein the plurality of fins are each integrally connected to, and protruding from, the inner surface.

14. A variable angle locking implant comprising:

a bone plate having a lower surface;

an upper surface; and

an opening extending from the lower surface to the upper surface along an axis, the opening having an inner surface including a plurality of upper fins and a plurality of lower fins, the plurality of upper fins being circumferentially disposed about the inner surface, the plurality of circumferentially disposed upper fins defining an upper, circumferential surface including a series of concave and convex surfaces, the plurality of lower fins being circumferentially disposed about the inner surface, the plurality of circumferentially disposed lower fins defining a lower, circumferential surface including a series of concave and convex surfaces, wherein the plurality of upper fins are positioned closer to the upper surface of the bone plate and the plurality of lower fins are positioned closer to the lower surface of the bone plate;

wherein at least one of the plurality of upper and lower fins includes a tapered surface extending from the inner surface of the opening to a terminal end of the fin; and

wherein at least one of the plurality of upper fins and the plurality of lower fins cooperate with a head of a bone fastener.