Decontamination device and method using ultrasonic cavitation

• US 10,391,188 B2
• Filed: 09/11/2018
• Issued: 08/27/2019
• Est. Priority Date: 12/29/2017
• Status: Active Grant

• Current Assignee: TOMI Environmental Solutions, Inc.
• Original Assignee: TOMI Environmental Solutions, Inc.
• Inventors: Shane, Halden Stuart, Cato, Johnny Sullivan, Liu, Charles
• Primary Examiner(s): Spamer, Donald R
• Application Number:
  US16/127,915
• Publication Number:
  US 20190201565A1
• Time in Patent Office: 350 Days
• CPC Class Codes: A61L 2/0011 using physical methods
• CPC Class Codes: A61L 2/10 Ultraviolet radiation
• CPC Class Codes: A61L 2/14 Plasma, i.e. ionised gases
• CPC Class Codes: A61L 2/186 Peroxide solutions
• CPC Class Codes: A61L 2/202 Ozone
• CPC Class Codes: A61L 2/204 Formaldehyde
• CPC Class Codes: A61L 2/206 Ethylene oxide
• CPC Class Codes: A61L 2/22 Phase substances, e.g. smokes, aerosols or sprayed or atomised substances
• CPC Class Codes: A61L 2/24 Apparatus using programmed or automatic operation
• CPC Class Codes: A61L 2101/34 Hydroxy compounds
• CPC Class Codes: A61L 2202/11 Apparatus for generating biocidal substances, e.g. vaporisers, UV lamps
• CPC Class Codes: A61L 2202/122 Chambers for sterilisation
• CPC Class Codes: A61L 2202/14 Means for controlling sterilisation processes, data processing, presentation and storage means, e.g. sensors, controllers, programs
• CPC Class Codes: A61L 2202/15 Biocide distribution means, e.g. nozzles, pumps, manifolds, fans, baffles, sprayers
• CPC Class Codes: A61L 2202/16 Mobile applications, e.g. portable devices, trailers, devices mounted on vehicles
• CPC Class Codes: A61L 2202/24 Medical instruments, e.g. endoscopes, catheters, sharps
• CPC Class Codes: A61L 2202/25 Rooms in buildings, passenger compartments
• CPC Class Codes: A61L 2209/132 Piezo or ultrasonic elements for dispensing
• CPC Class Codes: A61L 2209/211 Use of hydrogen peroxide, liquid and vaporous
• CPC Class Codes: A61L 9/14 using sprayed or atomised substances including air-liquid contact processes
• CPC Class Codes: H05H 2245/36 : Sterilisation of objects, liquids, volumes or surfaces

Abstract

A method and apparatus for decontaminating substantially enclosed environments by using ultrasonic cavitation of a cleaning fluid to produce a low pressure, low air flow mist that can be activated by a nonthermal plasma actuator to create a cloud of activated hydroxyl species with the capacity to decontaminate articles, open surfaces or substantially enclosed spaces of pathogens, including bacteria, and other pathogenic microorganisms. An automated system and related non-transitory computer medium are also disclosed.

Claims

1. A method for decontaminating an article or substantially enclosed space, comprising the steps of:

shearing a cleaning fluid into a mist at substantially one atmosphere ambient pressure comprising aerosol droplets accumulating in a top chamber portion of a substantially closed chamber comprising a funnel shaped top chamber portion, a bottom chamber portion, a side chamber portion and an interior chamber portion, wherein the cleaning fluid is sheared by ultrasonic cavitation, wherein the cleaning fluid comprises a source of an active species for decontamination of an article or substantially enclosed space, wherein the active species is hydroxyl ions and wherein the source is hydrogen peroxide and the cleaning fluid is silver-free chlorine-free and peracetic-acid free;

subjecting the mist to a nonthermal plasma actuator to form plasma activated ionic particles carried by the aerosol droplets of the mist, wherein the plasma activated ionic particles are hydroxyl ions;

dispersing the mist by high voltage actuation; and

contacting the article or substantially enclosed space to the plasma activated ionic particles.

2. The method of claim 1, wherein the substantially closed chamber has a side chamber, and wherein the side chamber comprises a cleaning fluid source.

3. A method for decontaminating an article, surface or substantially enclosed space, comprising the steps of:

shearing a cleaning fluid into a mist at substantially one atmosphere ambient pressure comprising aerosol droplets by cavitating the cleaning fluid using an ultrasonic cavitator submerged in a substantially closed chamber comprising the cleaning fluid, wherein the cleaning fluid comprises a source of an active species for decontamination of an article or substantially enclosed space, wherein the active species is hydroxyl ions and wherein the source is hydrogen peroxide and the cleaning fluid is silver-free, chlorine-free and peracetic-acid free;

subjecting the mist to a nonthermal plasma actuator to form plasma activated ionic particles carried by the aerosol droplets of the mist, wherein the plasma activated ionic particles are hydroxyl ions, and wherein the nonthermal plasma actuator is located in an outlet tube extending from an opening in a top chamber portion of the substantially closed chamber, wherein the outlet tube comprises a hollow lumen with a distal opening above the top chamber portion for expelling the aerosol droplets carrying the plasma activated ionic particles;

dispersing the mist by high voltage actuation; and

contacting the article, surface, or substantially enclosed space with the plasma activated ionic particles.

4. The method of claim 3, wherein the plasma activated ionic particles are between 1 to 10 μ

m in diameter, wherein the particle size of the plasma activated ionic particles can be varied depending on the ultrasonic frequencies used or the number of ultrasonic cavitators.

5. The method of claim 3, wherein the aerosol droplets pass through the outlet tube at a flow rate between 0.5 to 20 ml/minute.

6. The method of claim 3, wherein the aerosol droplets pass through the outlet tube at a flow rate between 1 to 4 ml/minute.

7. The method of claim 3, wherein the mist is formed in a focused spray pattern between 0.07 to 1 inch in diameter.

8. The method of claim 3, wherein the mist is formed in a conical spray pattern between 2 to 6 inches in diameter.

9. The method of claim 3, wherein the mist is formed in a fan-shaped spray pattern up to 12 inches wide.

10. The method of claim 3, wherein the step of contacting occurs in a substantially enclosed space.

11. The method of claim 3, wherein the number of ultrasonic cavitators used can be adjusted based on the size of the enclosed space and wherein the aerosol droplets are pumped into the enclosed space at a flow rate between 1 to 4 ml/minute.

12. The method of claim 10, wherein an article is placed in the enclosed space to be decontaminated.

13. The method of claim 12, wherein the article is additionally exposed to ultraviolet light.

14. The method of claim 12, wherein the article is additionally exposed to a sterilant gas comprising chlorine dioxide, ethylene oxide, ozone, propylene oxide, nitrogen dioxide, formaldehyde or a combination thereof.

15. The method of claim 12, wherein the article is a medical device or animal tissue material.

16. The method of claim 12, wherein the substantially enclosed space comprises a room or tent.

17. The method of claim 16, wherein the room or tent has a volume between 5 to 5000 cubic feet.

18. The method of claim 3, further comprising the step of pulling air though a carbon activated filter to collect fluid particles thereon.

19. The method of claim 18, further comprising the step of exposing the carbon activated filter and fluid particles collected thereon to ultraviolet light.

20. The method of claim 3, further comprising the step of exposing the substantially enclosed space to ultraviolet light.