Co-forged golf club head and method of manufacture
First Claim
1. A forged golf club head comprising:
- a body portion made out of a first metallic material having a face cavity and at least one weight cavity;
at least one high density weight adjustment portion made out of a second metallic material encased within said weight cavity;
a lightweight weight adjustment portion made out of a third metallic material encased within said face cavity; and
a striking face insert made out of said first material adapted to cover a frontal portion of said body portion,wherein said striking face insert at least partially forms a portion of a topline and a portion of a sole portion of said forged golf club head,wherein said lightweight weight adjustment portion substantially covers an entire frontal surface of said face cavity, wherein said lightweight adjustment portion further comprises a plurality of two or more cutouts, wherein said plurality of two or more cutouts form a draft angle to create a countersink, andwherein both said face cavity and said at least one weight cavity have an opening towards a frontal portion of said golf club head such that said striking face insert completely covers both said face cavity and said at least one weight cavity.
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Accused Products
Abstract
A co-forged iron type golf club is disclosed. More specifically, the present invention discloses a co-forged iron type golf club with the body portion made out of a first material and at least one weight adjustment portion monolithically encased within the body portion of the co-forged iron type golf club head without the need for secondary attachment or machining operations. The present invention creates of an iron type golf club head from a pre-form billet that already contains two or more materials before the actual forging process resulting in a multi-material golf club head that doesn'"'"'t require any post manufacturing operations such as machining, welding, swaging, gluing, and the like.
200 Citations
15 Claims
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1. A forged golf club head comprising:
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a body portion made out of a first metallic material having a face cavity and at least one weight cavity; at least one high density weight adjustment portion made out of a second metallic material encased within said weight cavity; a lightweight weight adjustment portion made out of a third metallic material encased within said face cavity; and a striking face insert made out of said first material adapted to cover a frontal portion of said body portion, wherein said striking face insert at least partially forms a portion of a topline and a portion of a sole portion of said forged golf club head, wherein said lightweight weight adjustment portion substantially covers an entire frontal surface of said face cavity, wherein said lightweight adjustment portion further comprises a plurality of two or more cutouts, wherein said plurality of two or more cutouts form a draft angle to create a countersink, and wherein both said face cavity and said at least one weight cavity have an opening towards a frontal portion of said golf club head such that said striking face insert completely covers both said face cavity and said at least one weight cavity. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10)
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11. A forged golf club head comprising:
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a body portion made out of a first metallic material having a face cavity and at least one weight cavity; at least one high density weight adjustment portion made out of a second metallic material encased within said weight cavity; a lightweight weight adjustment portion made out of a third metallic material encased within said face cavity; and a striking face insert made out of said first material adapted to cover a frontal portion of said body portion, wherein said striking face insert at least partially forms a portion of a topline and a portion of a sole portion of said forged golf club head, wherein said lightweight weight adjustment portion substantially covers an entire frontal surface of said face cavity, wherein said lightweight weight adjustment portion further comprises a plurality of two or more cutouts, said plurality of cutouts form a draft angle to create a countersink, and wherein said high density weight adjustment portion is encased monolithically within said weight cavity. - View Dependent Claims (12, 13, 14, 15)
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Specification