Controlling current flow path in wireless electric vehicle charging systems for mitigating RF radiated emissions

• US 10,391,871 B2
• Filed: 09/17/2014
• Issued: 08/27/2019
• Est. Priority Date: 01/10/2014
• Status: Active Grant

• Current Assignee: WiTricity Corporation
• Original Assignee: WiTricity Corporation
• Inventors: Lu, Lin, Guckian, Paul, Nadakuduti, Jagadish
• Primary Examiner(s): Isla, Richard
• Assistant Examiner(s): Bui, Dung V
• Application Number:
  US14/489,386
• Publication Number:
  US 20150197155A1
• Time in Patent Office: 1,805 Days
• Field of Search: 320108, 320137
• CPC Class Codes: B60L 2270/147 electro magnetic [EMI]
• CPC Class Codes: B60L 53/12 Inductive energy transfer
• CPC Class Codes: B60L 53/122 Circuits or methods for driving the primary coil, e.g. supplying electric power to the coil
• CPC Class Codes: B60L 53/126 Methods for pairing a vehicle and a charging station, e.g. establishing a one-to-one relation between a wireless power transmitter and a wireless power receiver
• CPC Class Codes: H02J 50/90 involving detection or optimisation of position, e.g. alignment
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

This disclosure provides systems, methods and apparatus for mitigating electromagnetic radiation emissions. In one aspect, a power transfer device of a wireless electric vehicle charging (WEVC) system is provided. The power transfer device includes a ferrite material and at least one electrically conductive coil. The ferrite material and the at least one coil are configured to wirelessly transfer energy either from or to a second power transfer device of the WEVC system. The power transfer device further includes at least one shield comprising a plurality of electrically conducting regions and one or more electrically insulating regions. The plurality of electrically conducting regions and one or more electrically insulating regions are configured to mitigate electromagnetic radiation emissions from the WEVC system that do not contribute to the wireless power transfer between the at least one electrically conductive coil and the second power transfer device.

Claims

1. A power transfer device of a wireless electric vehicle charging (WEVC) system, the power transfer device comprising:

a ferrite material and at least one electrically conductive coil, the ferrite material and the at least one electrically conductive coil configured to wirelessly transfer energy from an electromagnetic field comprising first electromagnetic radiation emissions; and

at least one shield structure positioned on a side of the ferrite material opposite the at least one electrically conductive coil and comprising a plurality of electrically conducting regions and one or more electrically insulating regions,

wherein the electromagnetic field induces currents in the at least one shield structure, the currents generating second electromagnetic radiation emissions,

wherein the one or more electrically insulating regions are located between two or more of the plurality of electrically conducting regions, and

wherein the plurality of electrically conducting regions and the one or more electrically insulating regions are arranged in a pattern that generates the second electromagnetic radiation emissions with an opposite phase from the first electromagnetic radiation emissions and substantially cancels at least a portion of the first electromagnetic radiation emissions that do not contribute to the energy transfer via the first electromagnetic field and the at least one electrically conductive coil.

2. The power transfer device of claim 1, wherein the plurality of electrically conducting regions comprises a metal material.

3. The power transfer device of claim 1, wherein the one or more electrically insulating regions comprises one or more gaps between two or more of the electrically conducting regions.

4. The power transfer device of claim 1, wherein the one or more electrically insulating regions comprises a solid electrical insulating material.

5. The power transfer device of claim 1, wherein the power transfer device is configured to be mounted on a vehicle and configured to receive power wirelessly from a second power transfer device, the second power transfer device comprising a base pad.

6. The power transfer device of claim 1, wherein the power transfer device comprises a base pad configured to transmit power wirelessly to a second power transfer device, the second power transfer device mounted on a vehicle.

7. The power transfer device of claim 1, wherein the one or more electrically insulating regions are configured to control flow of the currents such that a vector summation of electromagnetic fields arising from a combination of the currents and electrical currents flowing through the at least one coil mitigates the electromagnetic radiation emissions that do not contribute to the energy transfer.

8. The power transfer device of claim 1, wherein the one or more electrically insulating regions are configured to control flow of the currents by constraining the flow of the currents to be only in one or more predetermined directions.

9. The power transfer device of claim 1, wherein the one or more electrically insulating regions are configured to control flow of the currents such that a first amount of currents flowing in a first electrically conducting region of the at least one shield structure is increased as compared to a second amount of currents flowing in a second electrically conducting region of the at least one shield structure.

10. The power transfer device of claim 1, wherein the one or more electrically insulating regions are configured to allow some flow of the currents between the two electrically conducting regions on either side of the electrically insulating region.

11. The power transfer device of claim 1, wherein the one or more electrically insulating regions are configured to prevent flow of the currents between the two electrically conducting regions on either side of the electrically insulating region.

12. A power transfer device of a wireless electric vehicle charging (WEVC) system, the power transfer device comprising:

means for wirelessly transferring energy from an electromagnetic field comprising first electromagnetic radiation emissions;

means for enhancing coupling with the electromagnetic field; and

means for mitigating electromagnetic radiation emissions that do not contribute to said wirelessly transferring energy, the mitigating means comprising a plurality of electrically conducting regions and one or more electrically insulating regions and positioned on a side of the coupling enhancing means opposite the wirelessly transferring energy means,

wherein the electromagnetic field induces currents in the means for mitigating electromagnetic radiation emissions that do not contribute to said wirelessly transferring energy radiation, the currents generating second electromagnetic radiation emissions,

wherein the one or more electrically insulating regions are located between two or more of the electrically conducting regions, and

wherein the plurality of electrically conducting regions and one or more electrically insulating regions are arranged in a pattern that generates the second electromagnetic radiation emissions with an opposite phase from the first electromagnetic radiation emissions and substantially cancels at least a portion of the first electromagnetic radiation emissions that do not contribute to the energy transfer via the first electromagnetic field and the at least one electrically conductive coil.

13. The power transfer device of claim 12, wherein the wirelessly transferring energy means comprises at least one electrically conductive coil and wherein the coupling enhancing means comprises a ferrite material.

14. The power transfer device of claim 13, wherein the mitigating means comprises at least one shield structure comprising the plurality of electrically conducting regions and the one or more electrically insulating regions, the currents mitigating the electromagnetic radiation emissions that do not contribute to said wirelessly transferring energy.

15. A method of mitigating electromagnetic radiation emissions from a wireless electric vehicle charging (WEVC) system, the method comprising:

providing wireless power to a power transfer device comprising a ferrite material and at least one electrically conductive coil, the ferrite material and the at least one coil configured to wirelessly transfer energy from an electromagnetic field, the electromagnetic field comprising first electromagnetic radiation emissions, the power transfer device further comprising at least one shield structure positioned on a side of the ferrite material opposite the at least one electrically conductive coil, wherein the at least one shield structure comprises a plurality of electrically conducting regions and one or more electrically insulating regions,

wherein the electromagnetic field induces currents in the at least one shield structure, the currents generating second electromagnetic radiation emissions,

wherein the one or more electrically insulating regions are located between two or more of the electrically conducting regions, and

wherein the plurality of electrically conducting regions and or more electrically insulating regions are

arranged in a pattern that generates the second electromagnetic radiation emissions with an opposite phase from the first electromagnetic radiation emissions and substantially cancels at least a portion of the first electromagnetic radiation emissions that do not contribute to wireless energy transfer via the electromagnetic field and the at least one electrically conductive coil.

16. The method of claim 15, wherein orienting the power transfer device comprises mounting the power transfer device to a vehicle such that a vector summation of electromagnetic fields arising from a combination of the currents and electrical currents flowing through the at least one coil mitigates the electromagnetic radiation emissions that do not contribute to wireless power transfer between the at least one electrically conductive coil and the electric vehicle.

17. The method of claim 15, wherein the one or more electrically insulating regions constrain the flow of the currents to be only in one or more predetermined directions.

18. The method of claim 15, wherein the one or more electrically insulating regions increase a first amount of currents flowing in a first electrically conducting region of the at least one shield structure as compared to a second amount of currents flowing in a second electrically conducting region of the at least one shield structure.

19. The method of claim 15, wherein the one or more electrically insulating regions allow some flow of the currents between the two electrically conducting regions on either side of the electrically insulating region.

20. The method of claim 15, wherein the one or more electrically insulating regions prevent flow of the currents between the two electrically conducting regions on either side of the electrically insulating region.

21. A method of mitigating electromagnetic radiation emissions from a wireless electric vehicle charging (WEVC) system, the method comprising:

wirelessly transferring energy, via a first power transfer device comprising a ferrite material, at least one electrically conductive coil, and at least one shield structure, the at least one shield structure positioned on a side of the ferrite material opposite the at least one electrically conductive coil and comprising a plurality of electrically conducting regions and one or more electrically insulating regions,

wherein the one or more electrically insulating regions are located between two or more of the electrically conducting regions, and

the energy wirelessly transferring from an electromagnetic field, the electromagnetic field comprising first electromagnetic radiation emissions and the electromagnetic field inducing currents in the at least one shield structure, the currents generating second electromagnetic radiation emissions;

wherein the plurality of electrically conducting regions and the one or more electrically insulating regions are arranged in a pattern that generates the second electromagnetic radiation emissions with an opposite phase from the first electromagnetic radiation emissions and

substantially cancels at least a portion of the first electromagnetic radiation emissions that do not contribute to wireless energy transfer via the electromagnetic field and the first power transfer device.

22. The method of claim 21, wherein controlling currents comprises constraining the flow of the currents to be only in one or more predetermined directions.