Adapter, extension, and connector assemblies for surgical devices

• US 10,398,439 B2
• Filed: 02/10/2016
• Issued: 09/03/2019
• Est. Priority Date: 02/10/2016
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Cabrera, Ramiro, Paul, Stephen
• Primary Examiner(s): Valvis, Alexander M
• Assistant Examiner(s): Palmer, Lucas E. A.
• Application Number:
  US15/040,571
• Publication Number:
  US 20170224345A1
• Time in Patent Office: 1,301 Days
• Field of Search: 2271791
• CPC Class Codes: A61B 17/105 Wound clamp magazines for packaging sharps A61B50/3001
• CPC Class Codes: A61B 17/1155 Circular staplers comprising a plurality of staples
• CPC Class Codes: A61B 17/3476 Powered trocars, e.g. electrosurgical cutting, lasers, powered knives
• CPC Class Codes: A61B 2017/00017 Electrical control of surgical instruments
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable
• CPC Class Codes: A61B 2017/00473 Distal part, e.g. tip or head A61B2017/00464 takes precedence
• CPC Class Codes: A61B 2017/2903 transferring rotary motion
• CPC Class Codes: A61B 90/98 using electromagnetic means, e.g. transponders
• CPC Class Codes: F16H 19/02 for interconverting rotary or oscillating motion and reciprocating motion

Abstract

An adapter assembly for operably connecting an end effector to a surgical instrument. The adapter assembly includes a first proximal shaft, a second proximal shaft, a first distal shaft, and a second distal shaft. The first proximal shaft includes a first gear assembly. The second proximal shaft defines a longitudinal axis and includes a second gear assembly. The first distal shaft is disposed along the longitudinal axis and includes a third gear assembly. The first gear assembly is mechanically engaged with the third gear assembly. The second distal shaft includes a fourth gear assembly. The second gear assembly is mechanically engaged with the fourth gear assembly. A distal portion of the second distal shaft is disposed at least partially within an internal cavity of the third gear assembly.

Claims

1. An adapter assembly for operably connecting an end effector to a surgical instrument, the adapter assembly comprising:

a first proximal shaft including a first gear assembly;

a second proximal shaft defining a longitudinal axis and including a second gear assembly;

a first distal shaft disposed along the longitudinal axis and extending distally from a third gear assembly, the first distal shaft spaced from the second proximal shaft, the first gear assembly being mechanically engaged with the third gear assembly such that rotation of the first gear assembly causes rotation of the third gear assembly; and

a second distal shaft including a fourth gear assembly, the second gear assembly being mechanically engaged with the fourth gear assembly such that rotation of the second gear assembly causes rotation of the fourth gear assembly, a distal portion of the second proximal shaft is disposed at least partially within an internal cavity of the third gear assembly.

2. The adapter assembly according to claim 1, wherein the second proximal shaft is rotatable about the longitudinal axis with respect to the third gear assembly.

3. The adapter assembly according to claim 1, wherein each of the first gear assembly, the second gear assembly, the third gear assembly, and the fourth gear assembly is disposed within a housing.

4. The adapter assembly according to claim 3, further comprising a support plate disposed within the housing, the support plate being rotationally fixed with respect to the housing.

5. The adapter assembly according to claim 4, wherein the support plate includes at least one aperture extending therethrough.

6. The adapter assembly according to claim 5, wherein a first aperture of the at least one aperture of the support plate is disposed about the longitudinal axis and is axially aligned with a portion of the second distal shaft.

7. The adapter assembly according to claim 6, wherein the first aperture is axially aligned with a portion of the third gear assembly.

8. The adapter assembly according to claim 6, wherein the portion of the second distal shaft that is axially aligned with the first aperture of the support plate includes a diameter that is slightly smaller than a diameter of the first aperture such that the second distal shaft is rotatable with respect to the support plate and such that the support plate supports the second distal shaft.

9. The adapter assembly according to claim 4, wherein the second gear assembly includes a plurality of gear teeth disposed proximally of the support plate.

10. The adapter assembly according to claim 9, wherein the third gear assembly includes a plurality of gear teeth disposed distally of the support plate.

11. The adapter assembly according to claim 10, wherein a portion of the first proximal shaft extends through a second aperture of the at least one aperture of the support plate.

12. The adapter assembly according to claim 11, wherein a portion of the second distal shaft extends through a third aperture of the at least one aperture of the support plate.

13. The adapter assembly according to claim 1, further comprising a first assembly operably connected to the first distal shaft for converting rotational motion from the first distal shaft to longitudinal movement to perform a first function.

14. The adapter assembly according to claim 13, further comprising a second assembly operably connected to the second distal shaft for converting rotational motion from the second distal shaft to longitudinal movement to perform a second function.

15. The adapter assembly according to claim 14, wherein the second function includes axially moving an anvil with respect to the second distal shaft.

16. The adapter assembly according to claim 13, wherein the first function includes axially moving a trocar member with respect to the first distal shaft.

17. A surgical instrument, comprising:

a first proximal shaft disposed in mechanical cooperation with a first gear assembly;

a second proximal shaft defining a longitudinal axis and being disposed in mechanical cooperation with a second gear assembly, the second gear assembly being rotatable about the longitudinal axis with respect to the first proximal shaft;

a first distal shaft disposed along the longitudinal axis and extending distally from a third gear assembly, the first distal shaft spaced from the second proximal shaft, the third gear assembly being rotatable about the longitudinal axis with respect to the first proximal shaft, the first gear assembly being mechanically engaged with the third gear assembly such that rotation of the first gear assembly causes rotation of the third gear assembly; and

a second distal shaft including a fourth gear assembly, the second gear assembly being disposed in mechanical cooperation with the fourth gear assembly such that rotation of the second gear assembly causes rotation of the fourth gear assembly, a distal portion of the second proximal shaft being disposed at least partially within an internal cavity of the third gear assembly.

18. The surgical instrument according to claim 17, wherein the second proximal shaft is rotatable with respect to the third gear assembly.

19. The surgical instrument according to claim 17, further comprising a first assembly operably connected to the first distal shaft for converting rotational motion from the first distal shaft to axially move a trocar member with respect to the first distal shaft.

20. The surgical instrument according to claim 19, further comprising second assembly operably connected to the second distal shaft for converting rotational motion from the second distal shaft axially move an anvil with respect to the second distal shaft.