Toy couplers including a plurality of block retaining channels

• US 10,398,999 B2
• Filed: 01/10/2017
• Issued: 09/03/2019
• Est. Priority Date: 10/13/2011
• Status: Active Grant

• Current Assignee: Building Creative Kids, LLC
• Original Assignee: Building Creative Kids, LLC
• Inventors: Cochella, Christopher
• Primary Examiner(s): Fernstrom, Kurt
• Application Number:
  US15/402,636
• Publication Number:
  US 20170120159A1
• Time in Patent Office: 966 Days
• Field of Search: 446 85, 446105, 446111-115, 446124, 446126, 446128, 211 45
• CPC Class Codes: A63H 33/044 Buildings
• CPC Class Codes: A63H 33/046 comprising magnetic interaction means, e.g. holding together by magnetic attraction
• CPC Class Codes: A63H 33/101 with clip or snap mechanism

Abstract

Building sets including a plurality of blocks and a plurality of clips configured to engage a thickness of one or more of the blocks. Each clip includes a base and first and second substantially parallel extensions extending from the base and defining a channel therebetween into which a thickness of a block is receivable. The width of the channel is substantially equal to and slightly less than the thickness of the block receivable within the channel so that the thickness is frictionally retained therein. The clip may include a magnet enclosed within the base so that the base of a first clip may be magnetically coupled to the base of another clip, and each clip may in turn be frictionally coupled to a block received between the extensions of the respective clip. In one embodiment, the clip includes a plurality of channels.

Claims

1. A toy building kit, comprising:

a plurality of building blocks, each comprising a first face, a second face, and a perimeter, the perimeter comprising a first side, a second side, a first end, and a second end, wherein a block thickness separates the first and the second faces along an entirety of the perimeter;

a plurality of connectors configured to frictionally retain the block thickness at any location about the perimeter, each of the connectors comprising a plurality of channels extending outward from a central body, each of the channels formed entirely of contiguous planar surfaces and comprising;

a base disposed upon the central body, the base defining a planar floor surface; and

a pair of substantially parallel extensions protruding from the base, the extensions defining a pair of planar interior surfaces, wherein;

the planar floor surface and the pair of the planar interior surfaces define the channel therebetween;

each of the planar interior surfaces defines a non-continuous elevation profile relative to a center of the channel such that the block thickness is frictionally retained within the channel when the first and the second faces of the blocks are disposed against the interior surfaces of the extensions, whether the blocks are partially inserted into the channel or fully inserted into the channel to the planar floor surface; and

the non-continuous elevation profile chamfers between only a base elevation and a crest elevation relative to the center of the channel.

2. The toy building kit of claim 1, wherein the non-continuous elevation profile of each of the interior surfaces of the extensions does not conform to a continuous elevation profile of the first and the second faces of the blocks.

3. The toy building kit of claim 1, wherein the channel is configured to frictionally retain the block thickness of at least two of the blocks inserted into the channel in parallel.

4. The connector of claim 1, wherein:

the non-continuous elevation profile comprises one or more elevation crests extending toward the center of the channel at the crest elevation; and

the one or more of the elevation crests form a pinch point within the channel for frictionally retaining the block thickness upon partial or full insertion of the blocks into the channel.

5. The connector of claim 4, wherein the one or more of the elevation crests comprise frictional features along the interior surfaces of the extensions.

6. The connector of claim 5, wherein the non-continuous elevation profile comprises a series of intersecting planar surfaces, each of the intersecting planer surfaces formed at a different angle relative to the planar floor surface.

7. The connector of claim 6, wherein:

the channel comprises a first portion adjacent to the planar floor surface, a second portion adjacent to the first portion, a third portion adjacent to the second portion, and a fourth portion between the third portion and a distal end of the extensions;

the planar interior surfaces at the first portion comprise first planar surfaces formed perpendicular to the planar floor surface;

the planar interior surfaces at the second portion comprise second planar surfaces formed at an inward angle of less than 90 degrees relative to the planar floor surface;

the planar interior surfaces at the third portion comprise third planar surfaces formed perpendicular to the planar floor surface; and

the planar interior surfaces at the fourth portion comprise fourth planar surfaces formed at an outward angle greater than 90 degrees relative to the planar floor surface.

8. The connector of claim 7, wherein the third planar surfaces comprise the one or more of the elevation crests at the crest elevation that extend toward the center of the channel.

9. The clip of claim 7, wherein the third portion of the channel comprises the pinch point.

10. A play building set, comprising:

a building block for frictional retention within a channel of a connector, the building block comprising a first face separated from a second face by a block thickness, the connector comprising;

at least one base defining a planar floor surface; and

a pair of extensions extending outward from the base to a pair of lateral edges, the extensions each having a planar interior surface, wherein the planar floor surface and the planar interior surfaces of the extensions combine to define a channel formed entirely of contiguous planar surfaces, the channel having a proximal portion adjacent to the planar floor surface and a distal portion adjacent to the lateral edges, each of the planar interior surfaces comprising a non-continuous elevation profile that chamfers between only a base elevation and a crest elevation extending toward a center of the channel, the channel having a variable width according to a location along or between the proximal portion and the distal portion of the channel, the variable width defining a pinch point within the channel at the crest elevation of the non-continuous elevation profiles such that the block thickness is frictionally retained within the channel when the first and the second faces of the building block are disposed within the channel and against the interior surfaces of the extensions, whether the building block is partially inserted into the channel or fully inserted into the channel to the planar floor surface.

11. The play building set of claim 10, wherein the non-continuous elevation profile of each of the planar interior surfaces of the extensions does not conform to a continuous elevation profile of the first or the second faces of the blocks.

12. The play building set of claim 10, wherein the channel is configured to frictionally retain the block thickness of at least two of the building blocks inserted into the channel in parallel.

13. The play building set of claim 10, wherein the variable width of the channel is defined by one or more discontinuities along the planar interior surfaces of the extensions.

14. The play building set of claim 13, wherein the one or more of the discontinuities along each of the interior surfaces of the extensions comprise at least one frictional feature along each of the planar interior surfaces of the extensions.

15. The play building set of claim 14, wherein each of the planar interior surfaces comprises a series of intersecting planar surfaces, each of the intersecting planer surfaces formed at a different angle relative to the planar floor surface.

16. The play building set of claim 15, wherein at least one of the intersecting planar surfaces extends inward toward a center of the channel to form an elevation crest at the crest elevation, and wherein the elevation crest forms the at least one frictional feature.

17. A method of constructing a play building set, comprising:

providing a building block having a first face, a second face, and a perimeter with a first side, a second side, a first end, and a second end, wherein a block thickness separates the first and the second faces about an entirety of the perimeter;

providing a connector having a central body and a plurality of channels extending outward from the central body, each of the channels formed entirely of contiguous planar surfaces and comprising;

a base disposed upon the central body, the base defining a planar floor surface; and

a pair of substantially parallel extensions protruding from the base, the extensions defining first and second planar interior surfaces, wherein the planar floor surface and the first and the second planar interior surfaces define the channel therebetween, wherein each of the first and the second planar interior surfaces defines a non-continuous elevation profile that chamfers between only a base elevation and a crest elevation relative to a center of the channel, and wherein the non-continuous elevation profiles form a frictional pinch point when at the crest elevations within the channel; and

partially inserting the building block into the channel in a manner that disposes the first and the second faces against the first and the second planar interior surfaces such that the block thickness is frictionally retained within the frictional pinch point when the first and the second faces of the block are disposed against the planar interior surfaces of the extensions.

18. The method of claim 17, further comprising fully inserting the building block into the channel such that the block thickness is frictionally retained within the frictional pinch point when the first and the second faces of the block are disposed against the planar interior surfaces of the extensions.

19. The method of claim 17, further comprising removing the building block from the channel using approximately 2 lb to 4 lb of pull-out force.