Autocorrection for uneven print pressure on print media

• US 10,399,359 B2
• Filed: 09/06/2017
• Issued: 09/03/2019
• Est. Priority Date: 09/06/2017
• Status: Active Grant

• Current Assignee: Datamax-O'Neil Corporation (Honeywell International Inc.)
• Original Assignee: Vocollect, Inc. (Honeywell International Inc.)
• Inventors: Ho, Wai Kit
• Primary Examiner(s): Lebron, Jannelle M
• Application Number:
  US15/696,359
• Publication Number:
  US 20190070863A1
• Time in Patent Office: 727 Days
• Field of Search: 347 19, 347171, 347188
• CPC Class Codes: B41J 2/362 Correcting density variation

Abstract

A printer may be used to print on print media, such as labels, where the print media, as fed through the print, spans substantially less than the full width of the printhead and platen. This may result in uneven print pressure across the print media during the print process. The uneven print pressure, in turn, may result in an uneven print density on the print media, which causes poor print quality. A system and method is employed with identifies the uneven print pressure, and compensates for the uneven print pressure to ensure consistent print density and good print quality. Along segments of the printhead which apply a below average pressure to the print media, the printhead is configured to apply a proportionately higher density of an appropriate contrast-inducing element, such as ink or heat. Along segments of the printhead which apply an above average pressure to the print media, the printhead is configured to apply a proportionately lower density of an appropriate contrast-inducing element, such as ink or heat.

Claims

1. A method for printing, comprising:

measuring a first width of a media in a printer;

comparing, via a hardware processor of the printer, the first width of the media with a second width of a printhead within the printer, said printhead comprising a plurality of heating elements, wherein said printhead;

has a width which spans at least the full width of the media; and

is mounted in the printer such as to apply a pressure to said media while printing the media;

determining by the hardware processor, based on the comparing of the first width with the second width, a variation of the pressure of the printhead across the media during the printing; and

during the printing, adjusting for each heating element of the printhead along the first width of the media an intensity of each heating element, wherein;

each said intensity adjustment for each heating element represents either an increase in heat or a decrease in heat, relative to a heat intensity required to generate a pixel at a uniform printhead pressure; and

said adjustments at each heating element are configured to compensate for the variations of the pressure of the printhead across the media.

2. The method of claim 1, wherein measuring the first width of the media comprises:

illuminating the media;

detecting a portion of the light received by a light sensor of the printer; and

determining a portion of the light not received by the light sensor due to an interposition of the media between a source of the illumination and the light sensor.

3. The method of claim 1, wherein measuring the width of the media comprises measuring the width via a mechanical guide of said printer.

4. The method of claim 1, wherein measuring the width of the media comprises obtaining the width of the media from a width indicia, wherein said print media comprises the width indicia.

5. The method of claim 1, wherein determining the variation of the pressure comprises determining a variation resulting from a compression of the media by a combination of the printhead and a platen of said printer.

6. The method of claim 5, wherein said printer is arranged and configured to feed the media along a print path between the printhead and the platen, and determining the variation of the pressure further comprises determining an induced pressure variation between:

a first portion of the print path where a first portion of the printhead presses on the media which is interposed between the first portion of the printhead and the platen, and

a second portion of the print path wherein said media is not present and a second portion of the printhead is inclined so as to be is in closer proximity to the platen as compared to the proximity of the printhead to the platen over the first portion where the media is interposed.

7. The method of claim 1, wherein varying the intensity of the heating elements comprises:

applying a higher first energy level to the heating elements which print along a first portion of the media subject to a first lower relative pressure on the media; and

applying a lower second energy level to the heating elements which print at a second portion of the media subject to a second higher relative pressure on the media.

8. The method of claim 7, wherein varying the intensity of the heating elements comprises:

applying a first higher print temperature to a thermal media at a first heating element of a thermal printhead which is subject to the first lower relative pressure on the thermal media; and

applying a second lower print temperature to the thermal media at a second heating element of the thermal printhead which is subject to the second higher relative pressure on the thermal media.

9. The method of claim 8, further comprising setting the heat generated at a heating element of the thermal printhead based on at least:

a heat required to print a pixel on the media when the pressure on the media is at a standard pressure, and

a variation in the pressure at the heating element as compared to the standard pressure.

10. A method for printing, comprising:

measuring a first width of a media in a printer arranged and configured to feed the media along a print path between a printhead and a platen;

comparing, via a hardware processor of the printer, a first width of the media with a second width of the printhead within the printer, said printhead comprising a plurality of heating elements, wherein said printhead;

has a width which spans at least the full width of the media; and

is mounted in the printer such as to apply a pressure to said media while printing the media;

determining by the hardware processor, based on the comparing of the first width with the second width, a variation of the pressure of the printhead across the media during the printing resulting from a compression of the media by a combination of the printhead and the platen and determining the variation of the pressure further comprises determining an induced pressure variation between;

a first portion of the print path where a first portion of the printhead presses on the media which is interposed between the first portion of the printhead and the platen, and

a second portion of the print path wherein said media is not present; and

during the printing, adjusting for each heating element of the printhead along the first width of the media an intensity of each heating element, wherein;

each said intensity adjustment for each heating element represents either an increase in heat or a decrease in heat, relative to a heat intensity required to generate a pixel at a uniform printhead pressure; and

said adjustments at each heating element are configured to compensate for the variations of the pressure of the printhead across the media.