Flow control apparatus for carrier fluid

• US 10,399,797 B2
• Filed: 08/03/2017
• Issued: 09/03/2019
• Est. Priority Date: 08/29/2016
• Status: Active Grant

• Current Assignee: Shick Solutions, Inc. (Hillenbrand Incorporated)
• Original Assignee: Shick Solutions, Inc. (Hillenbrand Incorporated)
• Inventors: Powers, Richard Garvin, Karr, Greggory Scott, Irvin, Dennis Aaron
• Primary Examiner(s): Dillon, Jr., Joseph A
• Application Number:
  US15/668,287
• Publication Number:
  US 20180057281A1
• Time in Patent Office: 761 Days
• Field of Search: 406 98, 406144
• CPC Class Codes: B61B 13/122 Pneumatic systems
• CPC Class Codes: B65G 51/02 Directly conveying the articles, e.g. slips, sheets, stockings, containers or workpieces, by flowing gases
• CPC Class Codes: B65G 51/38 Contact devices on interior of tubes for detecting passage of carriers
• CPC Class Codes: B65G 53/525 for conveyance in plug-form
• CPC Class Codes: B65G 53/66 Use of indicator or control devices, e.g. for controlling gas pressure, for controlling proportions of material and gas, for indicating or preventing jamming of material controlling the flow of coal firing systems C21B5/003

Abstract

A tubular conveyance system includes a pressure sensor, a blower, a material feeder, and a flow control apparatus. The pressure sensor is configured to be associated with a conveyance tube. The blower is configured to accelerate a carrier fluid into the conveyance tube. The material feeder is disposed downstream of the blower and configured to add a conveyance material to the conveyance tube to be conveyed by the carrier fluid. The flow control apparatus is configured to control an amount of carrier fluid provided to the blower. The flow control apparatus includes a mobile plate having a mobile plate opening therein, and a drive mechanism configured to selectively place the mobile plate into an open position and a closed position.

Claims

1. A tubular conveyance system comprising:

a pressure sensor configured to measure a pressure within a conveyance tube;

a blower configured to accelerate a carrier fluid into the conveyance tube,

wherein the blower has a blowing direction which defines an upstream position and a downstream position relative to the blower;

a material feeder configured to add a conveyance material to the conveyance tube to be conveyed by the carrier fluid,

wherein the material feed is disposed in the downstream position relative to the blower; and

a flow control apparatus configured to control an amount of carrier fluid provided to the blower,

wherein the flow control apparatus is disposed in the upstream position relative to the blower,

wherein the flow control apparatus includes

a mobile plate having a mobile plate opening therein, and

a drive mechanism configured to selectively place the mobile plate into an open position and a closed position,

wherein the open position is defined as at least a portion of the mobile plate opening being aligned so as to allow carrier fluid to flow therethrough.

2. The tubular conveyance system of claim 1, wherein the flow control apparatus is disposed in the upstream relative to the blower so as to control an amount of carrier fluid into the blower.

3. The tubular conveyance system of claim 1,

wherein the carrier fluid is air,

wherein the pressure sensor includes a first pressure transducer disposed in the upstream position relative to the blower and a second pressure transducer disposed in the downstream position relative to the blower.

4. The tubular conveyance system of claim 1,

wherein the pressure sensor is associated with the flow control apparatus to provide a pressure reading to the flow control apparatus,

wherein the drive mechanism selectively places the mobile plate into the open position and the closed position based at least in part on the pressure reading.

5. The tubular conveyance system of claim 4, wherein the flow control apparatus further includes:

a controller configured to instruct the drive mechanism to move the mobile plate,

wherein the controller is communicatively coupled to the pressure sensor.

6. The tubular conveyance system of claim 1,

wherein the mobile plate presents a disk shape,

wherein the drive mechanism rotates the mobile plate to selectively place the mobile plate into the open position and the closed position.

7. The tubular conveyance system of claim 1, wherein the flow control apparatus further includes:

a static plate having a static plate opening therein,

wherein the mobile plate is secured adjacent to the static plate,

wherein the open position is defined as at least a portion of the mobile plate opening being aligned with at least a portion of the static plate opening.

8. The tubular conveyance system of claim 7, wherein the flow control apparatus further includes a gasket disposed between the static plate and the mobile plate to facilitate movement of the mobile plate relative to the static plate.

9. The tubular conveyance system of claim 7, wherein the flow control apparatus further includes:

an outer cover having an outer cover opening therein;

a filter associated with the outer cover,

wherein the mobile plate and the drive mechanism are disposed within the outer cover,

wherein the carrier fluid is provided to the blower by allowing the carrier fluid to enter through the outer cover opening, pass through the filter, pass through the mobile plate opening, and pass through the static plate opening.

16. The tubular conveyance system of claim 4, wherein the controller is further configured to calculate a target upstream pressure for a constant flow rate through the tubular convey system.

17. The tubular conveyance system of claim 16, wherein the controller is further configured to instruct the drive mechanism to move the mobile plate to the open position such that an inlet pressure approaches the target upstream pressure.

10. A flow control apparatus configured to control an amount of carrier fluid provided to a blower of a tubular conveyance system, the flow control apparatus comprising:

a mobile plate having a mobile plate opening therein;

a static plate having a static plate opening therein,

wherein the mobile plate is secured adjacent to the static plate;

a drive mechanism configured to selectively place the mobile plate into an open position and a closed position,

wherein the open position is defined as at least a portion of the mobile plate opening being aligned with at least a portion of the static plate opening;

an outer cover having an outer cover opening therein;

a filter associated with the outer cover,

wherein the mobile plate and the drive mechanism are disposed within the outer cover,

wherein the carrier fluid is provided to the blower by allowing the carrier fluid to enter through the outer cover opening, pass through the filter, pass through the mobile plate opening, and pass through the static plate opening.

11. The flow control apparatus of claim 10, further comprising:

a first pressure transducer configured to be disposed upstream of the blower; and

a second pressure transducer configured to be disposed downstream of the blower.

12. The flow control apparatus of claim 11,

wherein the first pressure transducer and the second pressure transducer each provide a pressure reading to the flow control apparatus,

wherein the drive mechanism selectively places the mobile plate into the open position and the closed position based at least in part on a pressure differential between the pressure reading of the first pressure transducer and the pressure reading of the second pressure transducer.

13. The flow control apparatus of claim 11, further comprising:

a controller configured to instruct the drive mechanism to move the mobile plate,

wherein the controller is communicatively coupled to the first pressure transducer and the second pressure transducer.

14. The flow control apparatus of claim 10,

wherein the mobile plate presents a disk shape,

wherein the drive mechanism moves the mobile plate relative to the static plate to selectively place the mobile plate into the open position and the closed position.

15. The flow control apparatus of claim 10, wherein the flow control apparatus further includes a gasket disposed between the static plate and the mobile plate to facilitate movement of the mobile plate relative to the static plate.

18. The flow control apparatus of claim 13, wherein the controller is further configured to calculate a target upstream pressure for a constant flow rate through the blower.

19. The flow control apparatus of claim 18, wherein the controller is further configured to instruct the drive mechanism to move the mobile plate to the open position such that an inlet pressure approaches the target upstream pressure.