Ground fault detector

• US 10,401,413 B2
• Filed: 09/11/2017
• Issued: 09/03/2019
• Est. Priority Date: 04/25/2014
• Status: Active Grant

• Current Assignee: Leviton Manufacturing Company Incorporated
• Original Assignee: Leviton Manufacturing Company Incorporated
• Inventors: Ostrovsky, Michael, Aronov, Alek, Kamor, Michael, Mathew, Renjith
• Primary Examiner(s): McAndrew, Christopher P
• Application Number:
  US15/701,274
• Publication Number:
  US 20180024179A1
• Time in Patent Office: 722 Days
• Field of Search: 324133
• CPC Class Codes: G01R 31/3277 of low voltage devices, e.g. domestic or industrial devices, such as motor protections, relays, rotation switches
• CPC Class Codes: G01R 31/50 Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections testing of sparking plugs H01T13/58
• CPC Class Codes: G01R 35/00 Testing or calibrating of apparatus covered by the other groups of this subclass
• CPC Class Codes: H02H 3/335 the main function being self testing of the device

Abstract

An apparatus includes an interruption circuit in a power delivery path, and a fault detection circuit configured to provide a fault signal to selectively cause the interruption circuit to interrupt power delivery, wherein the fault detection circuit includes a fault detection integrated circuit and a sensing coil configured to sense a differential current between a phase conductive path and a neutral conductive path in the power delivery path. A processor is configured to selectively control a fault simulation circuit to simulate a fault in the power delivery path, detect a response of the fault detection circuit to the simulated fault, and determine if the response of the fault detection circuit is an expected response. The processor provides an override signal to the interruption circuit to prevent the interruption circuit from receiving a fault signal from the fault detection circuit during, and for a predetermined time after, the simulated fault.

Claims

1. An apparatus, comprising:

an interruption circuit electrically connected in a power delivery path, the power delivery path including a phase conductive path and a neutral conductive path;

a fault detection circuit coupled to the interruption circuit and configured to provide a fault signal to selectively cause the interruption circuit to interrupt power delivery in at least one of the phase conductive path and the neutral conductive path;

a fault simulation circuit; and

a processor coupled to the fault simulation circuit and the fault detection circuit, the processor configured to selectively control the fault simulation circuit to simulate a fault in the power delivery path and detect a response of the fault detection circuit to the simulated fault; and

a power circuit including a solenoid coil, a rectifier, and a first resistor in parallel with the solenoid coil, wherein the processor and the fault detection circuit are powered from a line side of the power delivery path via the solenoid coil and rectifier, and the resistor is sized such that, if the solenoid coil is damaged, the resistor will not allow sufficient power for proper operation of both the processor and the fault detection circuit.

2. The apparatus of claim 1, further comprising:

a trigger circuit; and

a second resistor positioned between the fault detection circuit and the trigger circuit;

wherein the processor is further configured to monitor a voltage across the second resistor during a simulated fault, and determine from an amplitude of the voltage whether the value of a resistance of the second resistor is within acceptable limits.

3. The apparatus of claim 1, comprising:

a connection device configured to electrically connect conductors receiving line side power to conductors providing load side power, wherein;

the fault detection circuit is configured to detect faults related to the load side conductors, and the fault detection circuit includes;

a sensing coil configured to sense a differential current between two line side conductors; and

a fault detection integrated circuit (IC);

the processor is configured to initiate and control a simulation of a load side conductor fault and determine whether the fault detection circuit detects the resulting simulated fault; and

the apparatus further comprises a visual indicator, wherein the visual indicator is a first color when power is present on the load side conductors, and changes to a second color to indicate improper operation of the apparatus or a fault related to the load side conductors.

4. The apparatus of claim 3, wherein the visual indicator is the output of a light pipe comprising:

a first light emitting diode (LED) powered by the load side conductors and emitting the first color; and

a second LED powered by the line side conductors and controlled by the processor, the second LED emitting a third color;

wherein the light pipe is configured to provide a combination of light from the first LED and the second LED as the visual indicator, and the second color is provided by a combination of the first color and the third color.

5. The apparatus of claim 3, wherein the processor is further configured to selectively control an introduction of a current imbalance between two line side conductors during a fault simulation, the processor is configured to control the introduction of an initial current imbalance during a portion of a first power half-cycle and subsequently control the introduction of a next current imbalance during a portion of a second power half-cycle, and wherein the first power half-cycle and the second power half-cycle are separated in time by at least one power half-cycle.

6. The apparatus of claim 5, wherein the first power half-cycle is randomly either a positive polarity or a negative polarity.