Optical stack for imaging directional backlights

• US 10,401,638 B2
• Filed: 01/03/2018
• Issued: 09/03/2019
• Est. Priority Date: 01/04/2017
• Status: Active Grant

• Current Assignee: Reald Spark, LLC
• Original Assignee: Reald Spark, LLC
• Inventors: Robinson, Michael G., Woodgate, Graham J.
• Primary Examiner(s): Gramling, Sean P
• Application Number:
  US15/860,853
• Publication Number:
  US 20180196275A1
• Time in Patent Office: 608 Days
• CPC Class Codes: G02B 26/101 with both horizontal and vertical deflecting means, e.g. raster or XY scanners colour television using laser beams scanning a display screen H04N9/3129
• CPC Class Codes: G02B 30/24 involving temporal multiplexing, e.g. using sequentially activated left and right shutters
• CPC Class Codes: G02B 30/25 using polarisation techniques
• CPC Class Codes: G02B 30/27 involving lenticular arrays
• CPC Class Codes: G02B 30/33 involving directional light or back-light sources
• CPC Class Codes: G02B 5/3025 Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state G02B5/3008, G02B5/3016 take precedence
• CPC Class Codes: G02B 5/3083 Birefringent or phase retarding elements G02B5/3008, G02B5/3016 take precedence; systems for polarisation control G02B27/286; manufacturing phase modulating patterns by lithographic processes G03F7/001
• CPC Class Codes: G02B 6/0048 with stepwise taper
• CPC Class Codes: G02B 6/0055 Reflecting element, sheet or layer
• CPC Class Codes: G02B 6/0056 for producing polarisation effects, e.g. by a surface with polarizing properties or by an additional polarizing elements
• CPC Class Codes: G02B 6/0068 Arrangements of plural sources, e.g. multi-colour light sources

Abstract

An imaging directional backlight apparatus including a waveguide, a light source array, for providing large area directed illumination from localized light sources. The waveguide may include a stepped structure, in which the steps may further include extraction features optically hidden to guided light, propagating in a first forward direction. Returning light propagating in a second backward direction may be refracted, diffracted, or reflected by the features to provide discrete illumination beams exiting from the top surface of the waveguide. A rear reflector is arranged to receive light transmitted by the features and to provide polarization recirculation. Viewing windows are formed through imaging individual light sources and hence defines the relative positions of system elements and ray paths. Retarder stack arrangements are provided to increase the efficiency of polarization recirculation, reduce the visibility to damage and to reduce color changes with viewing angle.

Claims

1. A directional display device comprising:

a waveguide comprising first and second, opposed guide surfaces for guiding light along the waveguide and an input surface extending between the first and second guide surfaces;

an array of light sources disposed at different input positions along the input surface of the waveguide and arranged to input light into the waveguide,

the waveguide further comprising a reflective end for reflecting the input light from the light sources back along the waveguide, the second guide surface being arranged to deflect the reflected input light through the first guide surface as output light, and the waveguide being arranged to image the light sources in a lateral direction so that the output light from the light sources is directed into respective optical windows in output directions that are distributed in dependence on the input positions of the light sources;

a transmissive spatial light modulator arranged to receive the output light and arranged to modulate a first polarization component of the output light having a first polarization state;

a reflective polarizer disposed between the first guide surface of the waveguide and the spatial light modulator and arranged to transmit the first polarization component and to reflect a second polarization component of the output light having a second polarization state orthogonal to the first polarization state as rejected light; and

a rear reflector disposed behind the second guide surface arranged to reflect the rejected light for supply back to the spatial light modulator, the rear reflector comprising a linear array of pairs of reflective corner facets extending in a predetermined direction perpendicular to the normal to spatial light modulator so that the rear reflector converts the polarization state of the rejected light that has a double reflection from a pair of corner facets into an orthogonal polarization state;

one or more correction retarders comprising birefringent material disposed between the reflective polarizer and the rear reflector, the one or more correction retarders being arranged to provide a net effect of relatively shifting the phase of the first and second polarization components incident thereon in a direction normal to the spatial light modulator by half a wavelength, the birefringent material of the one or more correction retarders having a slow axis extending in a direction perpendicular to the predetermined direction, wherein one of the one or more correction retarders is arranged to receive light from the waveguide at said output directions and having polarization states as transmitted by the waveguide.

2. A directional display device according to claim 1, wherein the one or more correction retarders is a single correction retarder.

3. A directional display device according to claim 2, wherein the correction retarder is disposed between the waveguide and the rear reflector.

4. A directional display device according to claim 2, wherein the correction retarder is disposed between the reflective polarizer and the waveguide.

5. A directional display device according to claim 1, wherein the one or more correction retarders is plural correction retarders.

6. A directional display device according to claim 5, wherein the plural correction retarders include a correction retarder disposed between the waveguide and the rear reflector and a correction retarder disposed between the reflective polarizer and the waveguide.

7. A directional display device according to claim 1, further comprising an adjustment retarder disposed between the reflective polarizer and the rear reflector and arranged to adjust the polarization state of the second polarization component.

8. A directional display device according to claim 1, wherein the predetermined direction is the lateral direction.

9. A directional display device according to claim 1, wherein the second polarization component is linearly polarized on reflection at the rear reflector in a direction at an angle of 45°

to the predetermined direction.

10. A directional display device according to claim 1, wherein the first guide surface is arranged to guide light by total internal reflection, and the second guide surface comprises light extraction features and intermediate regions between the light extraction features, the light extraction features being oriented to reflect light guided through the waveguide in directions allowing exit through the first guide surface as output light and the intermediate regions being arranged to direct light through the waveguide without extracting it.

11. A directional display device according to claim 10, wherein the extraction facets are curved and have positive optical power in the lateral direction between sides of the waveguide that extend between the first and second guide surfaces.

12. A directional display device according to claim 1, wherein the reflective end has positive optical power in the lateral direction extending between sides of the waveguide that extend between the first and second guide surfaces.

13. A directional display device according to claim 1, wherein the pairs of reflective corner facets are curved and have optical power in the predetermined direction.

14. A directional display device according to claim 1, wherein the input surface is an end of the waveguide opposite to the reflective end.

15. A directional display device according to claim 1, wherein the input surface is a surface of a side of the waveguide extending away from the reflective end.

16. A directional display apparatus comprising:

a directional display device according to claim 1; and

a control system arranged to control the light sources.