Single wire battery pack temperature and identification method

• US 10,403,939 B2
• Filed: 06/26/2017
• Issued: 09/03/2019
• Est. Priority Date: 12/30/2010
• Status: Active Grant

• Current Assignee: Duracell U.S. Operations, Inc. (Berkshire Hathaway Incorporated)
• Original Assignee: Duracell U.S. Operations, Inc. (Berkshire Hathaway Incorporated)
• Inventors: Dvorkin, Elik, Gajjar, Tanmay P.
• Primary Examiner(s): Grant, Robert J
• Application Number:
  US15/633,638
• Publication Number:
  US 20170358830A1
• Time in Patent Office: 799 Days
• Field of Search: 320150
• CPC Class Codes: G01R 31/378 specially adapted for the type of battery or accumulator
• CPC Class Codes: G01R 31/3835 involving only voltage measurements
• CPC Class Codes: G01R 31/3842 combining voltage and current measurements
• CPC Class Codes: H01M 10/441 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/482 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/486 for measuring temperature
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries
• CPC Class Codes: H02J 7/0047 with monitoring or indicating devices or circuits
• CPC Class Codes: H02J 7/007 Regulation of charging or discharging current or voltage
• CPC Class Codes: H02J 7/007182 in response to battery voltage
• CPC Class Codes: H02J 7/007194 of the battery
• CPC Class Codes: H02J 7/04 Regulation of charging current or voltage
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

Disclosed are techniques for identifying battery pack types and by inference battery chemistries by measuring a transient response of the battery pack to signal applied to the battery pack.

Claims

1. A method for identifying a type of battery pack comprising:

receiving, by a controller device, an interrupt signal triggered upon;

(i) insertion of the battery pack into a charging device or (ii) controller device startup when the battery pack is already installed in a charging device;

in response to receiving the interrupt signal, measuring, by the controller device, a transient response of the battery pack; and

determining, from the measured transient response, the battery pack type.

2. The method of claim 1, further comprising

determining a charging current to be applied to the battery pack based on the measured transient response;

and

applying the determined charging current to the battery pack.

3. The method of claim 1, further comprising:

applying, by the controller device, a signal to the sense terminal of the battery pack by setting a first terminal of a controller unit of a battery charger to a low state;

measuring, by the controller device, a transient response of the battery pack to the applied signal; and

measuring the transient response of the battery to the applied signal at a second, different terminal of the controller unit of the battery charger.

4. The method of claim 3, wherein further comprising:

computing a value of the transient response over the first and subsequent instances of time.

5. The method of claim 1, wherein determining the battery pack comprises:

accessing, by the controller device, a lookup table storing transient response values, associated with different types of battery packs to provide an indication of battery pack type.

6. The method of claim 1, wherein the battery is lithium-iron-phosphate electrochemical cell.

7. The method of claim 1, further comprising:

accessing, by the controller device, a lookup table storing transient response values, associated with plural, different types of battery packs to provide an identification of battery pack type;

accessing, by the controller device, a second lookup table storing multiple charging current values, associated with the identified battery type;

periodically measuring the voltage between terminals of the battery; and

adjusting the charging current applied to the battery when the measured voltage between the terminals of the battery reaches a pre-determined voltage value such that the voltage between the terminals of the battery is maintained at the pre-determined voltage value.

8. The method of claim 1 wherein the battery pack comprises a resistor and the transient response of the battery pack is measured taking into consideration the value of resistance of the resistor.

9. A method for identifying a temperature of a battery pack comprising:

receiving, by a controller device, an interrupt signal triggered upon;

(i) insertion of the battery pack into a charging device or (ii) controller device startup when the battery pack is already installed in a charging device;

in response to receiving the interrupt signal, measuring, by the controller device, a voltage on a sense terminal of the battery pack that has a thermistor coupled to the sense terminal;

determining, by the controller device, the temperature of the battery pack based on the measured voltage.

10. The method of claim 9, further comprising

determining a charging current to be applied to the battery pack based on the measured transient response;

and

applying the determined charging current to the battery pack.

11. The method of claim 9, further comprising:

applying, by the controller device, a signal to the sense terminal of the battery pack by setting a first terminal of a controller unit of a battery charger to a low state;

measuring, by the controller device, a transient response of the battery pack to the applied signal; and

measuring the transient response of the battery to the applied signal at a second, different terminal of the controller unit of the battery charger.

12. The method of claim 9, further comprising:

applying, by the controller device, a signal to the sense terminal of the battery pack;

measuring, by the controller device, a transient response of the battery pack to the applied signal;

measuring the voltage between the sense terminal of the battery pack and an input to a controller in response to applying the signal at a first time instance; and

measuring the voltage between the sense terminal of the battery pack and the input of the controller in response to applying the signal at a subsequent time instance.

13. The method of claim 12, further comprising:

computing a value of the transient response over the first and subsequent instances of time.

14. The method of claim 9, wherein determining the temperature of the battery pack comprises:

measuring, by the controller, a value of resistance of the thermistor; and

determining, by the controller, the transient response of the battery pack based on the value of resistance of the thermistor.

15. The method of claim 14, wherein the battery pack further includes a capacitor and an inductor and the method further comprises:

determining, by the controller, the transient response of the battery pack to the signal based on the resistance of the thermistor, inductance of the inductor, and capacitance of the capacitor.

16. A charging device configured to charge a rechargeable battery housed in a battery pack, comprising at least one rechargeable electrochemical cell, the device comprising:

a charging compartment configured to receive the battery, the charging compartment having electrical contacts configured to be coupled to respective terminals of the battery; and

a controller configured to;

receive an interrupt signal triggered upon;

(i) insertion of the battery pack or (ii) controller device startup with the battery pack already installed;

measure a resistance value at the sense terminal; and

determine the temperature of the battery pack based on the measured resistance.

17. The device of claim 16 wherein:

the controller is further configured to;

apply a signal to the sense terminal of the battery pack, and

measure a transient response of the battery pack to the applied signal; and

the device further comprises;

a capacitor coupled to a first input of the controller; and

a resistor coupled to an output terminal of the controller device, the output terminal supplying the signal to the battery pack.

18. The device of claim 16 wherein the controller is configured to determine the transient response of the battery pack to the signal by:

T_BP1=R_th∥

R_pd∥

R_pu×

(C<sub>—

a/d</sub>)

where R_th is a resistor in the battery pack R_pd and R_pu are resistors coupled to the output terminal and a voltage supply of the controller, respectively, and C<sub>—

a/d</sub> is the capacitor coupled to the first input of the controller.

19. The device of claim 16 wherein the controller is configured to determine the transient response of the battery pack to the signal by:

T_BP1=R_th∥

R_pd∥

R_pu×

(C<sub>—

a/d</sub>+C<sub>—

bp2</sub>)

where R_th is a resistor in the battery pack R_pd and R_pu are resistors coupled to the output terminal and a voltage supply of the controller, respectively, C <sub>—

a/d</sub> is a capacitor coupled to the first input of the controller and C<sub>—

bp2</sub> is a capacitor coupled to a terminal of the battery pack in parallel with the resistor R_th.

20. A charging device configured to charge a rechargeable battery housed in a battery pack, comprising at least one rechargeable electrochemical cell, the device comprising:

a charging compartment configured to receive the battery, the charging compartment having electrical contacts configured to be coupled to respective terminals of the battery; and

a controller configured to;

receive an interrupt signal triggered upon;

(i) insertion of the battery pack or (ii) controller device startup with the battery pack already installed;

measure, in response to the interrupt signal, a transient response of the battery pack; and

determine the battery pack type based on the measured transient response.