Active cover plates

• US 10,404,045 B2
• Filed: 03/13/2018
• Issued: 09/03/2019
• Est. Priority Date: 08/01/2011
• Status: Active Grant

• Current Assignee: Snaprays, LLC
• Original Assignee: Snaprays, LLC
• Inventors: Smith, Jeremy, Johnson, Martin, Dietz, Phil, Knight, Darren
• Primary Examiner(s): Lee, Pete T
• Application Number:
  US15/920,047
• Publication Number:
  US 20180301882A1
• Time in Patent Office: 539 Days
• CPC Class Codes: H01R 13/665 with built-in electronic circuit H01R13/70, H01R13/719 take precedence
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 25/006 the coupling part being secured to apparatus or structure, e.g. duplex wall receptacle
• CPC Class Codes: H02B 1/46 Boxes; Parts thereof or accessories therefor
• CPC Class Codes: H02G 3/081 Bases, casings or covers
• CPC Class Codes: H02G 3/14 Fastening of cover or lid to box
• CPC Class Codes: H02G 3/18 providing line outlets
• CPC Class Codes: H05B 45/00 Circuit arrangements for operating light-emitting diodes [LED]
• CPC Class Codes: H05B 47/105 in response to determined parameters
• CPC Class Codes: H05B 47/11 by determining the brightness or colour temperature of ambient light
• CPC Class Codes: H05B 47/19 via wireless transmission
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]
• CPC Class Codes: Y02B 20/40 Control techniques providing energy savings, e.g. smart controller or presence detection

Abstract

In one example, a cover plate may include a face plate with at least one outlet aperture, a back plate abutting the back of the face plate, an electric load between the face plate and the back plate, and at least one prong that extends from the face plate to a free end. The prong may be configured to interface with a terminal on the side of an outlet receptacle body and may include any or all of the following: an insulated portion and/or an electrical contact. The prong may resiliently deflects outward when interfacing with the terminal and may deflect with a first resistance prior to contacting a wall and with a second resistance that is greater than the first resistance when the prong contacts the wall. The cover play may also include at least one conductor electrically connecting the prong to the electric load.

Claims

1. A cover plate comprising:

a face plate comprising at least one aperture;

an electrical load;

at least one prong extending rearward from the faceplate to a free end, the prong comprising;

a conductive portion configured to interface with an electrical connector, and

a portion of the free end of the prong configured to contact a wall after the cover plate is installed; and

at least one conductor electrically connecting the conductive portion of the prong to the electrical load.

2. The cover plate of claim 1, wherein the wall is an interior wall of an electrical receptacle box.

3. The cover plate of claim 1, wherein the wall comprises a portion of the cover plate.

4. The cover plate of claim 1, wherein the at least one aperture of the face plate comprises an outlet aperture and wherein the conductive portion is configured to interface with a screw terminal of an electrical receptacle.

5. The cover plate of claim 1, wherein the at least one aperture of the face plate comprises a switch aperture and wherein the conductive portion is configured to interface with a screw terminal of a light switch.

6. The cover plate of claim 1, wherein the prong is configured to deflect outward with respect to the at least one aperture of the face plate when installed.

7. The cover plate of claim 1, wherein contact with the wall by the portion of the free end of the prong increases contact pressure between the contact and the screw terminal.

8. The cover plate of claim 1, wherein a portion of the prong proximal to the face plate is angled inward toward the at least one aperture of the face plate.

9. The cover plate of claim 1, wherein the portion of the free end of the prong is angled outward with respect to the at least one aperture of the face plate and configured to contact the wall when the prong bends outward.

10. A cover plate comprising:

a face plate comprising at least one aperture;

an electrical load;

a first prong comprising a first conductive portion configured to interface with a first electrical connector;

a second prong comprising a second conductive portion configured to interface with a second electrical connector;

a first insulator positioned outward of the first conductive portion;

a second insulator positioned outward of the second conductive portion; and

two conductors, wherein a first conductor electrically connects the first prong to the electrical load and a second conductor electrically connects the second prong to the electrical load;

wherein contact between the first prong and the first insulator is configured to increase contact pressure between the first prong and the first electrical connector, and wherein contact between the second prong and second insulator is configured to increase contact pressure between the second prong and the second electrical connector.

11. The cover plate of claim 10, wherein a distal end of the first prong with respect to the faceplate comprises a first ramp angled outward, and wherein a distal end of the second prong comprises a second ramp angled outward.

12. The cover plate of claim 10, wherein the first prong contacts the first insulator as the first prong deflects outward, and wherein the second prong contacts the second insulator as the second prong deflects outward.

13. The cover plate of claim 12, wherein contact between the first prong and the first insulator is configured to limit further deflection of the first prong, and wherein contact between the second prong and the second insulator is configured to limit further deflection of the second prong.

14. The cover plate of claim 10, wherein the first insulator prevents the first conductive portion from contacting a receptacle box, and wherein the second insulator prevents the second conductive portion from contacting the receptacle box.

15. A cover plate for a switch or an electrical receptacle comprising:

a face plate comprising at least one aperture;

an electric load;

at least one prong extending rearward from the faceplate, the prong comprising an electrical contact configured to interface with a screw terminal,

wherein the prong is configured to deflect outward and contact a wall when the cover plate is installed; and

at least one conductor electrically connecting the electrical contact to the electrical load;

wherein contact between the prong and the wall is configured to increase contact pressure between the electrical contact and the screw terminal.

16. The cover plate of claim 15, wherein the electric load comprises at least one light.

17. The cover plate of claim 15, further comprising an insulator positioned along an outward side, with respect to the at least one aperture, of the electrical contact, wherein the insulator comprises the wall that the prong contacts.

18. The cover plate of claim 17, wherein the insulator is wider than the prong.

19. The cover plate of claim 17, wherein the insulator is taller than the prong.